Sandvik Rock Processing Solutions: Crushing Plants Engineered for Stability, Consistency & Lower Lifecycle Cost
Sandvik Rock Processing Solutions (India & Pacific Regions)
Our latest crushing plants combine optimised load-path engineering, constant liner performance and integrated automation platforms to deliver stable operation, consistent product quality, and lower lifecycle cost.
Asoktaru Chattopadhyay
President
What factors are driving the equipment buying behaviour of customers?
In the crushing and screening industry, buying decisions have moved from the lowest upfront price to the lowest total cost of ownership. Quarry owners and contractors now give greater importance to uptime, reliability, consistent performance, and ease of maintenance, since unplanned downtime directly affects production commitments and margins. The purchase price still matters, but it is evaluated alongside lifecycle cost, service support, parts availability, and energy efficiency.With aggregate demand rising across regions, customers are expanding plants with higher-capacity fixed or modular setups. At the same time, they are investing in modern, efficient, and compliant equipment to reduce operating costs, improve reliability, and meet stricter safety and emission norms. This trend is expected to drive strong demand for larger equipment in the market.
What recent design and maintenance improvements have been introduced in Sandvik crushing and screening plants to enhance uptime, operational stability, and ease of service?
Our latest crushing plants include several upgrades aimed at maintaining uptime in continuous, demanding operations. Heavier-duty frames, optimised load paths, hydraulic CSS arrangements, and rubber screening media improve durability, consistency, and serviceability.
Significant progress has also been made in crusher chamber design. A digital plant design tool helps select the most suitable chamber and mantle based on feed characteristics. We follow a constant liner performance philosophy to maintain uniform wear patterns. These changes deliver more stable operation, lower power peaks, and consistent end-product quality.To reduce downtime, we offer float assemblies that help improve plant performance and production continuity during maintenance activities.
What automation solutions are optimizing production and reducing operating costs of Sandvik plants?
We offer several automation solutions, including ACS and ASRi, which help improve plant uptime, optimise production, and reduce operating costs. Recently, we introduced SAM, a platform that connects the entire fleet to a single portal, allowing both site and office teams to access performance data, parts requirements and availability, and also support timely preventive maintenance instead of reactive repairs. PLC systems and level sensors are also provided for smoother plant operation.What features will define the next generation of crushing and screening plants?
The next generation of crushing and screening plants will be characterised by modular layouts, higher levels of automation, smarter mechanical systems, and sustainability-focused engineering. Future innovations will prioritise energy efficiency, lower emissions, longer wear life, and easier maintenance. Greater automation will help reduce operating costs while improving profitability by delivering accurate and consistent product output.
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Published in: NBM&CW MARCH 2026
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