Jindal Advanced Materials Vantage FRP Rebars: Alternative to Steel Rebars

What benefits do JAM Vantage FRP Rebars provide to the construction industry?

FRP rebars, known for their lightweight and corrosion-free properties, offer a remarkable alternative to traditional steel rebars, providing up to 35% cost savings and exceptional performance, particularly in infrastructure and railway applications.

JAM’s FRP rebars are a cost-effective, long-lasting, environmentally friendly choice and a key component of sustainable and resilient construction projects. They minimize material waste and cater to specific construction needs. They are environmentally friendly, and can last for decades without rusting. They offer safe handling and insulation in high-temperature environments.

They provide superior tensile strength over traditional TMT steel rebars. While TMT steel rebars have a tensile strength of 350-550 MPa and a modulus of elasticity of 180-200 GPa, the FRP rebars (depending on the resin type), offer varying tensile strengths and moduli of elasticity.

JAM’s FRP rebars meet global rigorous quality standards and are receiving endorsements from authorized engineers and many third-party approvals. They have been used in the Burj Khalifa, Kanagawa Expressway (Japan), and various Marina Piers and metro systems. The bars are currently being exported to Australia and Kenya.

Key features of JAM Vantage FRP Rebars include:

• Over three times lighter than steel, simplifying construction processes and reducing dead weight in buildings.
• Offer significant cost savings of up to 35% compared to steel rebars.
• Deliver exceptional strength and are non-conductive, making them ideal for diverse applications.
• Maintain structural integrity in high-temperature environments, ensuring safety and insulation.
• Available in custom diameters, lengths, and shapes to meet specific project requirements.
• FRP rebars operate effectively from -40°C to +120°C.

How do FRP rebars perform under various load conditions, like tensile, compressive, shear?

Tensile Load: FRP rebars excel in tensile strength, often surpassing traditional steel rebars, making them ideal for applications with high tensile stress due to their superior strength-to-weight ratio.

Compressive Load: FRP rebars are usually paired with other materials to maintain structural integrity under significant compressive forces.

Shear Strength: Proper design and placement of FRP rebars are crucial for managing shear forces in reinforced concrete structures. JAM offers expert analysis to ensure optimal performance under structural loads.

What is the performance of FRP rebars in highly corrosive environments like marine and industrial?

FRP rebars excel in corrosive environments because their non-metallic nature makes them immune to corrosion. Unlike steel rebars, FRP rebars do not rust or degrade when exposed to moisture, chemicals, or salt, ensuring long-term durability and reduced maintenance costs in harsh conditions. Long-term studies have shown that FRP rebars maintain their structural integrity and strength over extended periods, even in highly corrosive environments, such as marine and industrial settings.

What is the carbon footprint of manufacturing FRP rebars compared to steel rebars?

FRP rebar manufacturing has a significantly lower carbon footprint than steel. FRP production emits about 55% less CO2 and uses nearly half the energy of steel production. The steel industry emits approximately 1.83 tonnes of CO2 per tonne of steel, contributing to 7-8% of global emissions. Additionally, FRP's lighter weight reduces transportation emissions, making it a more environmentally friendly option in both production and logistics.

Are FRP rebars recyclable at the end of their lifecycle?

Yes, FRP rebars are recyclable at the end of their lifecycle. The recycling process involves crushing the used FRP material into small pieces, which can then be used as a filler material in new FRP products or other construction materials. Recycling FRP helps reduce waste and the environmental impact of construction projects.

What are JAM’s expansion plans in the near term?

Jindal Advanced Materials is set to become the world's largest producer of fibre-reinforced polymer (FRP) rebar by June 2026. This ambitious expansion plan marks a monumental 4.5 times production increase to reach a staggering 1 lakh MT annual FRP rebar production capacity by June 2025. The strategic move underscores JAM's commitment to revolutionising the construction industry with sustainable and superior FRP solutions.

The company has three state-of-the-art manufacturing plants in Haryana, while an upcoming fourth plant in Pathredi in Rajasthan is set for inauguration by December 2024. A new manufacturing plant is being planned in Tamil Nadu, marking JAM's commitment to national growth. JAM also has a MoU with MAE S.p.A. for India's first carbon fibre manufacturing facility.