Enhancing Oversight Practices in Road Projects for Quality Assurance

This article by Vivek Singh, Founder, BuildStreet Project Management Services offers an in-depth exploration of innovative application of existing strategies and methodologies to bridge the gap between limited supervision and thorough quality assurance. By analysing current practices and proposing enhancements, the aim is to provide actionable insights and recommendations that can improve the effectiveness of quality control mechanisms within the PPP framework, ensuring that road construction projects meet the highest standards of quality and sustainability.

 

BuildStreet Project Management ServicesPicture courtesy: KNR Construction Limited


In the dynamic and complex world of infrastructure development, the Ministry of Road Transport & Highways (MoRTH) has increasingly adopted the Public-Private Partnership (PPP) model as a strategic tool for accelerating the construction and maintenance of critical road networks. This model brings together public and private sector entities to share responsibilities, with the aim of delivering projects efficiently while upholding high standards of quality and safety.

Under the PPP framework, significant responsibilities are delegated to entities known as Independent Engineers (IE) and Authority Engineers (AE). These entities are charged with ensuring that road construction projects adhere to predefined standards and specifications. Their role is crucial in safeguarding the longevity and safety of infrastructure assets developed under their supervision.

Despite the collaborative nature of this approach, a significant challenge arises from the Terms of Reference (TOR) for these supervising agencies, which typically stipulates that their direct oversight encompasses only 10-20% of the actual work volume. Since this limitation is designed to manage resources effectively, hence there is a resource constraint for the IE/AE team viz. manpower and mobility. This inherently creates a gap in supervision that raises important questions about the overall efficacy of quality assurance. The core issues are:

  • How can the quality and compliance of the 80-90% of the project work, not directly supervised by IE/AE, be assured?
  • What strategies can IE/AE employ to guarantee comprehensive quality assurance despite their limited direct oversight?

Addressing the 80% Oversight Gap

The limitation of direct oversight to 10-20% of the project work places substantial responsibility on construction agencies to maintain quality within the remaining scope of the project. This approach necessitates the establishment of independent inspection teams that operate separately from the construction workforce. The efficacy of these teams is critical, and IE/AE must rigorously evaluate their structure, roles, and schedules.

To ensure these inspection teams are made and are genuinely independent and effective, IE/AE should go beyond merely reviewing documents. On-site verification of the work checked by the internal inspection team during site visits and review meetings is essential to ensure that the teams are actively engaged and adhering to quality standards. This practice helps to validate that the inspection teams are functioning as intended and that their work is contributing positively to the overall quality assurance process.

BuildStreet Project Management ServicesPicture courtesy: Dynapac

 

The "maker-checker" system

An important aspect of quality assurance is the "maker-checker" system. In this system, the "maker" refers to the team performing the actual construction work or initial quality checks, while the "checker" is an independent internal inspector or IE/AE member responsible for validating compliance with project standards. This system is designed to ensure that quality checks are not only thorough but also impartial.

The effectiveness of the "maker-checker" system can be significantly enhanced through use of specialized software solutions. For instance, digiQC is a mobile-based application that automates and streamlines the tracking, scheduling, and documentation of quality checks. This tool enables IE/AE to monitor compliance in real-time, providing a reliable and foolproof mechanism for identifying areas of concern and ensuring adherence to quality standards.

Maximizing effectiveness of the 20% supervision

Although the TOR specifies minimum 10-20% supervision and does not stop IE/AE to go beyond, practical constraints often limit the extent to which IE/AE can extend their direct oversight. In this context, adopting an "Audit Approach" emerges as a strategic solution. This technique involves using findings from specific inspections to identify broader systemic issues that may impact the overall quality of the project.

When a non-conformity is discovered during an audit, it should be viewed not merely as an isolated incident but as an indicator of potential widespread issues. Similarly, the detection of non-conformities during inspections should prompt corrective actions that address the root causes, preventing their recurrence across similar activities.

The Audit Approach allows IE/AE to prioritize high-risk activities for closer scrutiny within the 20% of directly supervised work. This focused approach ensures that problematic areas receive rigorous oversight until the underlying issues are resolved. By incorporating strategic audits and targeted interventions, IE/AE can significantly enhance the quality assurance process, ensuring that projects meet and exceed established standards of quality and safety.

Making continuous improvements

A key aspect of overcoming the challenges associated with limited supervision is the commitment to continuous improvement. This involves regularly assessing and refining quality assurance processes to address emerging issues and adapt to changing project requirements. Continuous improvements can be achieved through:

  • Feedback Mechanisms: Establishing channels for feedback from stakeholders, including construction teams and project managers, helps identify areas for improvement and ensures that issues are addressed promptly.
  • Training and Development: Investing in ongoing training and development for inspection teams and IE/AE members enhances their skills and knowledge, improving the effectiveness of quality assurance processes.
  • Benchmarking and Best Practices: Comparing project performance against industry benchmarks and adopting best practices can help identify opportunities for improvement and ensure that quality standards are consistently met.

Conclusion

The challenge of limited direct oversight in PPP models for road construction projects can be effectively managed through a multi-faceted approach to quality assurance. By establishing robust independent inspection teams, adopting strategic audit techniques, and leveraging innovative technologies, IE/AE can extend the reach of quality checks beyond the mandated 10-20% supervision.

These strategies not only address immediate oversight challenges but also set a precedent for future projects, fostering more resilient and quality-focused infrastructure development practices. Embracing these approaches ensures that road construction projects meet the highest standards of quality and safety, paving the way for sustainable infrastructure that serves public needs for generations to come.

In a field where even small lapses can have significant repercussions, it is imperative to continuously refine and enhance oversight practices. By focusing on comprehensive quality assurance and embracing a culture of continuous improvement, we can navigate the oversight challenge and achieve excellence in every aspect of project management. This commitment to quality will not only address the immediate challenges of limited supervision but also contribute to the development of infrastructure that stands the test of time, delivering lasting benefits to communities and stakeholders alike.

NBM&CW - OCTOBER 2024

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