ELBA Concrete Batch Mix Plants: Modular & Efficient

ELBA plants, with their modular concept, competitive edge, versatile applications, quality and efficiency, are setting new benchmarks in productivity, efficiency, and reliability.

Ammann India, a subsidiary of Ammann Schweiz AG, has acquired the renowned ELBA brand, known for its excellence in producing concrete products for over 75 years. With a strong presence in India since 2013, Ammann India has established a world-class manufacturing facility in Mehsana, Gujarat, for production of top-notch ELBA concrete batching plants.

Mobility and Cost-Efficiency

Concrete batch mix plants play a crucial role in the construction industry, providing high-quality concrete products for various applications. ELBA concrete plants are designed with a modular concept, offering unmatched mobility and cost-efficiency. These plants can be easily transported from one location to another, due to their foldable and compact design. What sets ELBA plants apart is their ability to be installed without the need for elevated foundations. A soil compaction or PCC of 250–300 kN/m² is sufficient for placing the compact folded plant, reducing site development costs. This flexibility allows construction projects to be executed swiftly and efficiently, saving valuable time and resources.

Superior Mixing Technology

ELBA concrete plants gain a competitive edge through their innovative features and superior mixing technology. The patented single and double-shaft spiral mixers ensure consistent mix quality with a two-zone counterflow mixing mechanism. The mixers are designed to deliver optimal results, ensuring homogeneity and uniformity in the concrete mix. Furthermore, an auto-lubrication system enhances the lifespan of shaft seals, minimizing breakdown time. The easy removal of shaft seals eliminates the need for shaft replacement, further reducing downtime. ELBA's patented interlocking mixer tiles design simplifies the laborious task of replacing tiles, enhancing plant maintenance efficiency.

ELBA concrete batch mix plants also feature mixer tiles constructed from specialized wear-resistant alloy steel. These high-quality mixer tiles provide exceptional durability and longevity. With an average lifespan of 85,000 cubic meters of concrete production, ELBA's mixer tiles surpass the industry standard of 25,000 cubic meters. This extended lifespan not only reduces maintenance costs but also ensures uninterrupted operations, allowing construction projects to proceed smoothly and efficiently. The utilization of such advanced materials reflects ELBA's commitment to delivering superior quality and value to its customers.

Industry-Leading Control System

ELBA plants are equipped with the industry-leading 'as1' control system, a real-time microprocessor-based solution. This advanced control system ensures zero downtime and provides extraordinary features tailored to meet the requirements of management's Management Information System (MIS). The 'as1' control system allows for seamless operation, precise monitoring, and efficient control of the concrete batching process. It enables real-time data collection, production analysis, and effective decision-making, contributing to improved productivity and quality management.

Diverse Applications

Ammann ELBA plants find applications in a wide range of construction projects, showcasing their versatility and adaptability. The plants are utilized in the construction of roads, dams, bridges, landfills, high-rise buildings, airports, and more. To cater to specific project requirements, ELBA plants offer various accessories such as silos, belt conveyors, pneumatic conveying systems, and micro-silica feeding systems. Additionally, Ammann India provides automatic bag silting machines, environmental/pollution control equipment, weigh bridges, and icing & chilling plants. These comprehensive offerings ensure that ELBA plants can efficiently handle diverse construction demands.

Competitive Edge

ELBA concrete batch mix plants, under the stewardship of Ammann India, have emerged as a leading choice for the construction industry. The modular concept, superior mixing technology, industry-leading control system, and versatile applications make ELBA plants stand out from the competition. With the backing of the renowned Ammann Group and their commitment to quality and innovation, ELBA plants continue to set new benchmarks in terms of productivity, efficiency, and reliability. Through their presence in the Indian market, Ammann India is contributing to the growth and development of the construction industry, providing world-class solutions for concrete production.