BUILDWELL Adds Magic to Flyash/Clay

BUILDWELL, an arm of the ISO 9001: 2000 certified Sahjanand Group of Companies, has carved out a niche for itself among the manufacturers of automatic plants for making fly– ash, clay bricks, and block pavers. The company, which is based in Bhuj area of Gujarat, has attained expertise in manufacturing plants the most modern machinery required for the upcoming green housing projects across the world. BUILDWELL through its sheer dedication and devotion to serve its clients to their complete satisfaction has helped it becoming the largest unit manufacturing bricks-blocks and pavers in the state.

Products Range

BUILDWELL Adds Magic to Flyash Clay
BUILDWELL product range includes Manual Vibropress, Semi Hydraulic Press, Semi Automatic Hydraulic Plant and Fully Automatic Plant. With its specialization in this production line, the company has very carefully added and applied its expertise ensuring trouble free operation of machines. Its products are specially designed from the beginning feeding of raw material and getting the finished product through green bricks conveying rail.

The complete machine unit contains, specially designed Hydraulic Hopper attached with Pan Mixer, which keeps raw material ready when mixing process is continue with Pan Mixer and with that Hopper. Mixing material will put down to the Pan Mixer together and this will save timing for mixing process and supply ready mixed material stored with overhead material Feeder Box to Brick Press, resulting, uninterrupted mixed material flow for the bricks casting.

Process

PANMIXER is made from sturdy steel with 2 nos. of rollers and 2 nos. of Arms for the accurate mixing of raw material. It also supports flow of ready mix and brick press timely or without break. The ready mix wet material collected in overhead storage bin fitted on brick press gradually flow down into the feeder box and with hydraulic pressure green bricks with sharp angle come out 6/9/14 bricks a stroke on waterproof wooden pallet.

The power pack is specially designed by applying Germen brand Uken Valves and Rethrox - with Oil Cooling Pump which helps machine’s functioning even in the hottestweather conditions without any operational problems and the entire mechanism including machine parts normally function through PLC only.

BUILDWELL provides 20’ Green Bricks conveying Rail to avoid any breakage in Green Bricks while shifting to stacking yard. The company has the modern and well equipped manufacturing unit with trained team of engineers and technicians. The company is known for its consciousness and the habit of supplying quality machines ensuring trouble free operations during production. Its machine series are for the multiple products including Flyash Bricks, Clay Bricks,Pavers, CC Precast Tiles, Hollow and Solid Blocks, Curbstones with a quality benchmark.

BUILDWELL Adds Magic to Flyash Clay
BUILDWELL manufactures an Automatic Bricks-Blocks-Pavers making machine, which are unique and Eco–friendly in the segment as compared to the German and Chinese brands available in the market. It works superbly with minimum operational cost and has a quick and prompt after sales service mechanism to support its clients. The machine possesses Auto Weighting System three way Bin Material Batcher, Silo for Flyash storage, Silo for Cement storage, Pan Mixer with two Hydraulic Hoppers, Belt Conveyor, Brick Press, Power Pack, Green Bricks Conveying Rail, PLC for Electro mechanical process and Bricks shifting Hydraulic Pallet Trucks.

This fully automatic machine produces 14 bricks a stroke, thus 8 hr. production is 25,000 nos. of bricks, with working of two shifts getting production of 50,000 bricks and that is as per the mandatory manpower norms prevailing in the country. It also provides civil drawing and layout plans to their customers in advance with the confirmation of placing orders for the installation of the machine.

Apart from a hi-tech manufacturing unit, the company also has its state-of-the-art corporate office at Bhuj. Its computer savvy and well trained employees always keep a constant tag on the technological development across the world and help the company in effecting periodic additions to its products. In addition, it has a well oiled after sales and services network both in India and abroad.

BUILDWELL, has attained an unmatched sterling expertise in Flyash based building material for which it has added recognitions, accolades and awards to its cap. It enjoys a rare honor of receiving a reward from country’s renowned scientist and former President of India Dr. A.P.J. ABDUL KALAM. The BUILDWELL has been invited by the NTPC for sharing its expertise on Flyash technology, allied products. The Ministry of Housing and Urban Development, Government of India, also provided the company an opportunity to demonstrate and present its innovative products at International business events, exhibitions and seminars in Italy, Kenya, South Africa, and so on.

The Company is a joint family venture. The separate divisions of administration, marketing and production are being looked after by three brothers- Mr. Rajesh Bhatt, MD, of this company looking after administrative job, Mr. Nilesh Bhatt, Director and the founder of Sahjanand Group of Companies, having strongest experience of marketing related concepts and Mr. Nikunj Bhatt, Director, who is a Civil Engineer looks after the entire machine production unit.
NBM&CW October 2009
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