Provisions of Rigid, Semi Rigid and Flexible Pavements as Rural Roads


Provisions of Rigid, Semi Rigid and Flexible Pavements as Rural Roads

In near future, the cost of bitumen will go on increasing. So, various alternates to construct the roads are to be explored. Though concrete roads are one of the good alternates, but still their use is limited. This paper discusses the merits and demerits of all types of pavements construction and proposes their optimum use.

Dr Praveen Kumar, Professor, Transportation Engineering Group, Civil Engineering Department, IIT Roorkee. Ankit Gupta, IIT Roorkee.

Introduction

Development of a country depends on the connectivity of various places with adequate road network. Roads are the major channel of transportation for carrying goods and passengers. They play a significant role in improving the socio-economic standards of a region. Roads constitute the most important mode of communication in areas where railways have not developed much and form the basic infra structure for the development and economic growth of the country. The benefits from the investment in road sector are indirect, long-term and not immediately visible. Roads are important assets for any nation. However, merely creating these assets is not enough, it has to be planned carefully and a pavement which is not designed properly deteriorates fast. India is a large country having huge resource of materials. If these local materials are used properly, the cost of construction can be reduced. There are various type of pavements which differ in their suitability in different environments. Each type of pavement has it’s own merits and demerits. Despite a large number of seminars and conference, still in India, 98% roads are having flexible pavements. A lot of research has been made on use of Waste materials but the role of these materials is still limited. So there is need to take a holistic approach and mark the areas where these are most suitable.

Types of Pavements

There are various type of pavements depending upon the materials used. A briefs description of all types is given here.

Flexible Pavements

Bitumen has been widely used in the construction of flexible pavements for a long time. This is the most convenient and simple type of construction. The cost of construction of single lane bituminous pavement varies from 20 to 30 lakhs per km in plain areas. In some applications, however, the performance of conventional bitumen may not be considered satisfactory because of the following reasons:
  1. In summer season, due to high temperature, the bitumen becomes soft resulting in bleeding, rutting and segregation finally leading to failure of pavement.
  2. In Winter season, due to low temperature, the bitumen becomes brittle resulting in cracking, raveling and unevenness which makes the pavement unsuitable for use.
  3. In rainy season, water enters the pavement resulting into pot holes and sometimes total removal of bituminous layer.
  4. In hilly areas, due to sub zero temperature, the freeze thaw and heave cycle takes place. Due to freezing and melting of ice in bituminous voids, volume expansion and contraction occur. This leads to pavements failure.
  5. The cost of bitumen has been rising continuously. In near future, there will be scarcity of bitumen and it will be impossible to procure bitumen at very high costs.
Recently, a large number investigations have demonstrated that bitumen properties (eg. viscoelsticity and temperature susceptibility) can be improved using an additive or a chemical reaction modification.

Provisions of Rigid, Semi Rigid and Flexible Pavements as Rural Roads

The use of polymer modified bitumen's (PMBs) to achieve better asphalt pavement performance has been observed for a long time. The improved functional properties include permanent deformation, fatigue and low temperature cracking. The properties of PMVs are dependent on the polymer characteristics and content and bitumen nature, as well as the blending process. Despite the large number of polymeric products, there are relatively few types which are suitable for bitumen modification (2). The polymers that are used for bitumen modification can be divided onto two broad categories, namely plastomers and elastomers. Elastomers have a characteristically high elastic response and, therefore, resist permanent deformation by stretching and recovering their initial shape. Plastomers from a tough, rigid, three dimensional network to resist deformation. The thermoplastic rubber, styrene butadiene-styrene (SBS), is an example of an elastomer and the thermoplastic polymer, ethylene vinyl acetate (EVA), is an example of a plastomer. One of the principal plastomers used in pavement applications is the semi-crystalline copolymer, ethylene vinyl acetate (EVA). EVA polymers have been use in road construction for more than 20 years in order to improve both the workability of the asphalt during construction and its deformation resistance in service. Figure 1 to 6 show the effect of these modifiers to bitumen before and after ageing.

Semi Rigid Pavements

The pavements constructed using the waste materials, which are more strong the traditional aggregates may be treated as Semi-Rigid Pavement. A lot of research work has been done in this direction. But the work in terms of real construction is not visible.

Some examples of real construction are given below:

Provisions of Rigid, Semi Rigid and Flexible Pavements as Rural Roads

Visakhapatnam Steel Plant (VSP) at Visakhapatnam (AP) is one of the major steel plants producing steel in the country. Granulated Blast Furnace Slag (GBFS) is also generated as a by-products of steel. Prior to 1991, a major portion of GBFS was being used by the cement manufacturing industries located in the nearby areas but its utilization in this industry has been decreasing gradually. This material has, therefore, been piling up gradually due to increased production as a waste in the plant area an posing serious problem for its disposal. Two roads namely Ankapalli-Pudimadaka Road (AP road) – a MDR and Bheemunipatnam-Narsipatnam road (NB road) – a State Highway were selected for test track construction. The existing width of the road pavement was about 3.5m and as per state PWD programme, has to be increased to 5.5m by 1m widening the carriageway on both sides of the road. The pavement thickness worked out to be 425mm for the traffic parameter of 3 million standard axle (msa) for BN road and 480mm for the traffic parameter of 1.25 msa in case of AP road. The pavement compositions were then, worked out considering the strength of GBFS, GBFS subgrade soil/moorum mixes for the two roads.

In another project, Conventional moorum, gravel, sand or lime/cement stabilised local soil were used in subbase layer of a road pavement. In order to compare the structural performance of these materials with the steel industry wastes, a small test track was constructed at Bokaro. The selection of different test sections was made on the basis of laboratory test results as discussed in the previous sections. The details of the test sections are as follow:

Provisions of Rigid, Semi Rigid and Flexible Pavements as Rural Roads

In order to structurally evaluate the different specifications/test sections, plate load tests were conducted on each section using a 30cm diameter plate. The load deflection values were recorded by applying incremental load. Plate load test was also carried out on subgrade soil. Since with an ordinary truck, only limited magnitude of reaction can be obtained, a heavy 35 tonnes dumper was used for carrying out place load test. Based on Burmister's two layer theory, the modulus of elasticity for different specifications were worked out and are given in Table-2. The ratings based on load carrying capacity of different sections are also indicated in the same table.

Provisions of Rigid, Semi Rigid and Flexible Pavements as Rural Roads

Similarly, Bandamunda Jaraikala road, which is a major district road near Rourkela, was chosen for construction using the waste material from Rourkela Steel Plant. For the experimental test sections on Bandamunda Jaraikala Road, Rourkela. Where 1.8m widening on both the sides of the existing road was proposed, a total number of 11 test sections using steel plant wastes were laid. During rainy season, heavy rains are there and water passes across the road. While formulating specifications, attempts were made to make maximum utilization of steel plant by-product such as BF slag, SMS, granulated slag and flyash, etc. It includes one control test section, which comprises conventional road building materials for comparison purpose. It shows that except right portion of sections 1,2 all sections were structurally sound after two months of construction.

Rigid Pavements

Provisions of Rigid, Semi Rigid and Flexible Pavements as Rural Roads
Rigid pavements, though costly in initial investment, are cheap in long run because of low maintenance costs. There are various merits in the use of Rigid pavements (Concrete pavements) are summarized below:
  1. Bitumen is derived from petroleum crude, which is in short supply globally and the price of which has been rising steeply. India imports nearly 70% of the petroleum crude. The demand for bitumen in the coming years is likely to grow steeply, far outstripping the availability. Hence it will be in India's interest to explore alternative binders. Cement is available in sufficient quantity in India, and its availability in the future is also assured. Thus cement concrete roads should be the obvious choice in future road programmes.
  2. Besides the easy available of cement, concrete roads have a long life and are practically maintenance-free.
  3. Another major advantage of concrete roads is the savings in fuel by commercial vehicles to an extent of 14-20%. The fuel savings themselves can support a large programme of concreting.
  4. Cement concrete roads save a substantial quantity of stone aggregates and this factor must be considered when a choice pavements is made,
  5. Concrete roads can withstand extreme weather conditions – wide ranging temperatures, heavy rainfall and water logging.
  6. Though cement concrete roads may cost slightly more than a flexible pavement initially, they are economical when whole-life-costing is considered.
  7. Reduction in the cost of concrete pavements can be brought about by developing semi-self-compacting concrete techniques and the use of closely spaced thin joints. R&D efforts should be initiated in this area.

Concrete Pavements-Why and Why Not?

Despite the above facts, long time research and high level well wishers concrete roads are still only 2% in the country. Every years, there are many seminars in the country which give emphasis over the use of Concrete roads. In PMGSY also, a separate code has been issued to design the concrete roads. But the percentage of concrete roads is less than 2% in this Yojna also. First of all it is to be understood why concrete roads fall?
  1. Concrete required even days curing. At least for one day, nothing should ply over the pavement. But in actual, people feel that it wastage of their time. So like on bituminous pavements, they start playing the vehicles over concrete pavements also.
  2. Some researchers have proposed thin bituminous section without using steel in it. Such sections may suit thin lanes where only scooters or cars are plying but on rural roads or highways, where there is no control over loading, these concrete roads are bound to fail.
  3. Concrete roads cannot be compared with concrete beams, columns or slabs where sufficient curing time is available and the load over that comes after gaining sufficient strength.
So considering the above facts it can be concluded that Concrete roads should not flagged as cheaper roads. Rather they should be announced as good roads. If one has sufficient funds and he traffic can be diverted for sufficient time only then, concrete roads will go on failing and blame will go to the technology rather than construction deficiencies.

Conclusions

Based on the above discussion, following conclusions are made:
  • Concrete roads are good roads but not cheaper roads. These roads should be considered only if sufficient funds are available. The thickness of the pavement and the reinforcement should not be compromised.
  • Semi Rigid pavements should be constructed in nearby areas of steel plants where these materials are available free of cost. In this regard, Government may pass an ordinance for compulsory use of these materials in such areas.
  • Bitumen is going to more costly in future. So it should be used very judiciously. Modification like CR, EVA and SBS may be used to reduce the susceptibility of the bitumen. It will reduce the quantity of bitumen also.

Reference

  1. Kumar Praveen, Kumar Ashwani, Dhawan, P.K. and Murty, A.V.R., Performance of Granulated Blast Furnace Slag in Road Construction – A Case Strudy, Indian Highways, July 1999.
  2. Kumar Praveen, Mehndiratta H.C. and Kumar Anant, "Economic Analysis of Rural Road Construction Under PMGSY" Indian Highways, Indian Roads Congress, Vol 133, No. 8 August 2005, pp 21-33.

NBMCW September 2010