Ammann India

We have adopted a multifaceted approach focused on automation, digitalization, lean manufacturing, and sustainability, and have automated production lines and robotics that tackle rising production costs and operational challenges, reduce human error, accelerate production, minimize material waste, and ensure consistent quality.
Dheeraj Panda - Managing Director, Ammann India

How are Ammann India’s high-tech products meeting the challenges in construction of large-scale infra projects?

Ammann's innovations are tailored to meet the demands of large-scale infrastructure projects such as highways, metro rails, tunnelling, mining, and railways, by optimizing efficiency, speed, and cost-effectiveness of our products. For example, our advanced asphalt and concrete mixing technologies, engineered for productivity and precision, ensures high output and durability, essential for massive projects with tight schedules.

A standout solution is the RAH60 recycling system, which produces asphalt mixes using upto 60% recycled materials, supporting sustainability while reducing material costs and project timelines. For concrete, our CC Elba Series Concrete-Mixing Plants offer quick installation and adaptable deployment, allowing for rapid, quality project execution.

How are technologies like AI and IoT bringing greater efficiency, productivity, and precision in Ammann’s construction equipment?

Innovative technologies like AI and IoT are transforming construction equipment, advancing efficiency, productivity, and precision. Ammann envisions a future of intelligent production hubs, where AI processes real-time data from sensor-equipped machinery to enable predictive maintenance. This minimizes downtime and repair expenses, optimizing machine usage, fuel consumption, and project workflows.

AI-powered analytics and autonomous systems allow automated adjustments to mixing parameters, reducing manual intervention and human error. These advancements ensure safer operations, enhanced accuracy, and accelerated project completion, positioning Ammann as a key contributor to efficient and sustainable infrastructure development.

What measures is the company taking to reduce energy consumption, minimize emissions, and incorporate green technology in its equipment?

At Ammann, sustainability drives our innovations to reduce energy consumption, cut emissions, and integrate green technologies into our equipment. Through advanced recycling systems, energy-efficient technologies, and renewable fuel options, we meet the demand for sustainable construction solutions.

Our RAH60 recycling system produces asphalt mixes with up to 60% recycled materials, minimizing raw material use and environmental impact. Additionally, the RAC25 and RAH50 systems allow for 25% and 50% Reclaimed Asphalt Pavement (RAP) usage, respectively, preserving recycled material quality through gentle heating while saving energy.

Ammann’s burner technologies support biofuels and natural gas, enabling contractors to reduce carbon emissions with eco-friendly options. A success story is the adoption of our ValueTec asphalt plants, known for energy efficiency and significant reductions in fuel consumption and emissions, especially when RAP is utilized.

Our retrofitting solutions enhance our sustainability commitment by allowing clients to upgrade older plants with modern, energy-saving technologies. This cost-effective approach extends equipment lifespan and reduces waste.

How is the company overcoming challenges like price competitiveness, logistics, and local content regulations in its export markets?

Ammann’s global export strategy emphasizes innovation, quality, and adaptability to remain competitive internationally, and dealing with challenges like price competitiveness, logistics, and local content regulations. By prioritizing cutting-edge advancements such as the RAH60 recycling system and advanced burner technologies, Ammann offers solutions that support sustainability and energy efficiency, key factors in markets with stringent environmental standards.

Ammann tailors its products to local requirements, including emissions and safety standards, ensuring compliance and relevance across diverse markets. Retrofitting services enable customers to update existing equipment for new standards, providing a cost-effective alternative to replacement. Ammann also supports customers with project consultancy and training, ensuring operators and contractors fully leverage their investments through customized learning modules.

Long-term savings help counter price competitiveness, as Ammann’s durable, efficient equipment reduces lifecycle costs. For instance, asphalt plants utilizing Reclaimed Asphalt Pavement (RAP) decrease operational expenses, offering strong financial benefits despite higher upfront costs.

Strategic partnerships and a local presence allow Ammann to navigate tariffs and logistics challenges effectively, while fostering rapid service and after-sales support. An optimized global supply chain ensures reliable delivery, even in remote locations, reinforcing Ammann’s reputation as a trusted partner in the international construction equipment industry.

How is your company optimizing manufacturing processes and addressing supply chain issues?

To tackle rising production costs and operational challenges, Ammann has adopted a multifaceted approach focused on automation, digitalization, strategic partnerships, lean manufacturing, and sustainability. Advanced manufacturing technologies, such as automated production lines and robotics, enhance efficiency by reducing human error, accelerating production, and minimizing material waste, all while ensuring consistent quality.

Digitalization has been instrumental in optimizing supply chain management. By leveraging AI-driven data analytics and IoT cloud solutions, Ammann improves demand forecasting, streamlines inventory management, and enhances supplier coordination. Real-time tracking and automated alerts allow for swift responses to potential disruptions, helping maintain timely deliveries and reduce costly overproduction.

Strategic partnerships with local and global suppliers strengthen Ammann’s supply chain resilience, ensuring favourable pricing and a reliable supply of raw materials, even amid market fluctuations. The adoption of lean manufacturing principles further optimizes workflows by eliminating non-value-added activities, enhancing operational efficiency, and cutting overhead costs. Additionally, Ammann’s commitment to sustainability lowers operational expenses by incorporating energy-efficient equipment in production facilities, reducing energy consumption.

Through these combined efforts, Ammann can manage costs effectively while upholding its high standards of quality and reliability.

In what ways can the CE support the MSME sector to ensure high-quality component production?

The MSME sector is integral to the construction equipment supply chain, producing essential components and services that enable efficient industry operations. Upskilling these enterprises is crucial for high-quality component production and technology adaptation. Key initiatives include specialized training programs in advanced manufacturing techniques, quality control, and lean practices, helping MSMEs maintain rigorous standards.

Digitalization also plays a pivotal role, allowing MSMEs to streamline operations, minimize errors, and enhance component precision through smart manufacturing practices and IoT-driven monitoring.

Ammann and other industry leaders are increasingly collaborating with MSMEs to reinforce the supply chain. Through these partnerships, MSMEs gain technical support, access to advanced machinery, and guidance on improving product quality, benefiting both parties.

Industry associations can help establish certification programs, setting international quality benchmarks and fostering trust with larger manufacturers. Government initiatives, such as India’s Technology Centre Systems Program (TCSP) and ZED (Zero Defect, Zero Effect) Certification, offer MSMEs financial support, training, and access to advanced technology, promoting sustainable manufacturing practices.

Combining industry collaboration, digitalization, government backing, and targeted upskilling, this approach empowers MSMEs to meet the evolving demands of the construction equipment industry, reinforcing the supply chain and driving sectoral growth.

What incentives or support mechanisms can help attract multinational component manufacturers and investment in high-quality component manufacturing?

To attract multinational investment and boost high-quality component manufacturing, a strategic mix of incentives, policy support, and industry collaboration is essential. Offering tax incentives like reduced corporate tax rates, capital subsidies, and low-interest loans, can encourage global companies to establish production units in India. The recent Union Budget’s ₹11.11 lakh crore capital expenditure allocation signals a substantial infrastructure push, offering construction companies like Ammann India opportunities to support and benefit from this growth.

The government’s MSME-focused initiatives such as a collateral-free term loan scheme backed by a ₹100 crore guarantee fund and the 15% tax rate under Section 115BAB for new manufacturing companies, aim to ease financial pressures on local suppliers and encourage technological upgrades. Enhanced funding for skilling, through a ₹2 lakh crore investment, will create a skilled workforce crucial for industry needs.

Furthermore, regulatory streamlining, establishment of industrial parks, and public-private innovation hubs can lower operational costs and drive knowledge-sharing. Trade policies promoting localization, along with incentives for R&D in sustainability, will foster a self-sustaining ecosystem of suppliers. By linking universities, start-ups, and research institutions, this approach supports both global and local manufacturers in driving India’s economic growth and technological progress.

How can the industry-government partnership help streamline business operations and foster innovation?

A stronger industry-government partnership is essential for streamlining operations and fostering innovation in sectors like construction equipment, crucial to infrastructure development. Regular dialogue between industry leaders and policymakers through forums where businesses can share insights on regulations, technology, and market challenges, would make policies more adaptable and future-ready.

To support innovation, the government could establish dedicated R&D funds focused on automation, AI, and green technologies, enabling the industry to adopt cutting-edge advancements and stay globally competitive. Digitalizing government processes would further streamline approvals, certifications, and compliance, reducing delays and operational costs.

Please propose two policy reforms which would benefit the construction sector significantly.

The first would be simplifying the regulatory environment. A unified, transparent, and digital framework would reduce time and resources spent on permits, environmental clearances, and approvals, making the sector more appealing to foreign investors. The second reform would incentivize local manufacturing with tax breaks and subsidies for multinational and domestic companies investing in advanced technologies. This approach would strengthen supply chains, reduce import dependence, and help domestic players meet international standards.

To achieve the government’s 2030 targets of a 22% carbon emission reduction and lower carbon intensity, incentives for sustainable practices, compliance, and training would further elevate India’s competitiveness in construction equipment, driving immediate improvements in business ease, cost efficiency, and innovation.

What is Ammann India showcasing at bauma India 2024?

At bauma India 2024, our theme "Charting India's Infrastructure Growth Journey for Viksit Bharat" reflects Ammann’s commitment to support India’s infrastructure goals with advanced, sustainable solutions. As India embarks on ambitious projects in highways, metro rail, and smart cities, our innovations are designed to meet these needs efficiently and sustainably.

This year, we are showcasing cutting-edge technologies like the RAH60 asphalt recycling system, capable of using up to 60% recycled materials; our energy-efficient equipment; our advanced burner technology that supports renewable energy sources and biofuels; digital solutions that leverage IoT and AI to enable smarter project management with predictive maintenance, optimized fuel usage, and automated processes for timely, resource-efficient project deliveries, and our retrofitting service for upgrading existing plants and machinery to meet modern standards, aligning with the government’s vision for resilient infrastructure in a cost-effective manner.

Our participation highlights Ammann’s dedication to enhancing infrastructure efficiency, sustainability, and long-term viability, supporting India’s growth with future-ready solutions.