Elematic: In the Forefront with Innovative Solutions

Leading precast technology supplier Elematic has introduced a new automatic Modifier E9 for hollow-core slab production and a WallMES system for the optimization of precast wall panel production which covers automatic production planning, work follow-up and quality control operations.

Elematic Modifier E9

The new automatic Modifier is designed to save concrete with automation and accuracy during precast hollow-core slab production. The new machine offers not only accurate, fast and flexible marking and digging of cutting lines and openings but also significantly reduces concrete consumption in precast plants.

Elematic Modifier E9-1200m is used for digging openings and recesses and drilling water holes on fresh concrete slabs on a hollow core production line. The machine can also plot cutting lines, openings and text. Though designed for automatic operation, it can also be operated in semi-automatic and manual mode.

Elematic Extruder Modified

Fully automatic concrete recycling: Modifier E9 features efficient concrete recycling, enabled by not using any water in the digging process, which means that the concrete removed from openings can be recycled back to the extruder in the hollow-core slab production process. The Modifier thus forms an efficient working couple with the new Elematic Extruder E9, the smart recycling system of which can efficiently feed used concrete back to the production process. Slab quality is ensured by mixing the used concrete gradually with fresh concrete as well as with a time limit. The used concrete will not be fed back to the process if it is older than a factory specific preset time value. Together, these machines will increase efficiency and sustainability of hollow-core slab production.

Concrete consumption with Modifier E9 is further reduced by an advanced digging mechanism that ensures minimum amount of concrete left on the bed.

Fast, accurate, intelligent: Modifier E9 saves considerable time by eliminating the need for manual marking of cutting lines or making openings for lifting loop installations and through holes. The machine uses wireless technology to transfer bed plans to its FloorMES machine control system, and it can take the plans directly from BIM systems. Location information is acquired from the laser positioning system. The laser uses a mirror at the end of the bed to measure distance. Reducing the need for manual work improves production efficiency, eliminates mistakes, and improves safety on the shop floor.

Plant Control Wall

Advanced built-in safety: Like all Elematic machinery, safety features are built-in. The Modifier E9 is fitted with a safety buffer on both ends, including light sensors, which protect the area in the middle of the buffers. In addition, there are ultrasonic sensors that add to safety, and also make it possible to pause the operation when getting close to the extruder (for example) and operation can be resumed when the obstacle moves away.

Elematic WallMES For Plant Control

Elematic, as part of its digital Plant Control solution for precast plants, has introduced manufacturing execution system WallMES for optimization of precast wall panel production. The system covers automatic production planning, work follow-up, and quality control operations. Furthermore, WallMES can take in panel design information directly from BIM systems.

Today, precast plants often lack real time connections between the different work processes. Thus, major improvements in production efficiency and profitability can be achieved by process digitization. The advanced Elematic Plant Control solution is designed for precast production's specific needs: The plant can manage, control and optimize the whole production process as well as individual automatic machines with the system. Plant Control can also discuss with BIM systems such as Tekla Structures.

Optimized wall panel production: WallMES optimizes precast wall panel production. It offers automatic planning, work follow-up and quality control functions for precast wall production plants. It provides the factory with table-specific real-time production progress data with comparison to actual work times versus estimates and waiting times, production efficiency figures and work hour estimates, advanced quality control, easy KPI follow-up with automatic dashboard and customizable reports. The system stores all production history data automatically. The WallMES planning helps factory to balance work plans and available resources per work phase to get smooth and continuous daily work flow. It is also easy to take focused quality improvement actions by combining quality issues, hours required for corrections and work processes where issues have occurred.

Freedom with individual modules: The design philosophy of Plant Control – including WallMES - both functionally and visually, focuses on delivering a great user experience. The system gives the precast plants freedom to choose a path and pace of digitizing their operations. It consists of independent modules that make it easy to proceed step by step, module by module, without any big initial investment.

Furthermore, WallMES – and the whole Plant Control system - feature an easy-to-use visual user interface with a drag and drop function and clear icons and buttons that guide the user through different operations. The system is both easy to learn and simple to use.

NBM&CW June 2019

Click Here
To Know More / Contact The Manufacturer
Please provide your details we will contact you as soon as possible
Please let us know your name.
Invalid Input
Please let us know your Designation.
Invalid Input
Please let us know your City.
Please let us know your State.
Please let us know your Country.
Please let us know your Contact Number.
Please let us know your email address.
Please brief your query.

Precast Construction to the Rescue

Precast construction meets the expectation of cost in building structures and has proven to be the most suitable technology for India. It is also the most effective when there is a large volume of construction that requires a balanced Read More ...

Offsite Manufacturing is the Future of Construction

Across the globe, Data Driven Design, Design for Manufacturing and Assembly (DFMA), Modular Construction, Offsite Manufacturing, Intelligent Buildings and Construction Software are gaining prominence as they enable faster construction Read More ...

PROGRESS SOFTWARE DEVELOPMENT GMBH + STABOS - Software for big data, networking and maintenance in precast concrete plants

Progress Software Development, part of the PROGRESS GROUP, develops software solutions for the precast concrete and reinforcement industries. The high-performance products include MES systems for the planning, controlling Read More ...

Technocom's Ba‎ttery Mould produces noise control wall panel

BGC Precast, belonging to BGC Group and based in Kwinana, Western Australia, has invested in a battery mould from Tecnocom, Italy, a company belonging to the PROGRESS GROUP, which is one of the leading groups in ma- chinery and solutions Read More ...

Precast Concrete Construction Technologies for Metro Projects in India

The most dramatic development in the field of urban infrastructure in recent times has undoubtedly been the introduction of the metro as a public transportation system. Apart from providing the predominant mode of travel, the metro has been Read More ...

Precast Pavement Perfection

Time after time, precast concrete has been proven the material of choice when replacing our nation's roadways. Offering strength, durability, fast installation times and a controlled manufacturing environment, precast was Read More ...

A Sight to See - Precast concrete enhances the beauty of the Academy Museum of Motion Pictures

It will soon be one of the most eye-catching structures in the country. The 300,000-square-foot Academy Museum of Motion Pictures, dedicated to the art and science of the film industry, will open in late 2019 in Los Angeles Read More ...

New Elematic Extruder E9

Elematic introduces an all-new flagship model 'the Extruder E9' to their Extruder family for hollow-core slab production. The new machine will offer high casting speed, 2nd generation automatic compaction control and sophisticated Read More ...

Precast Technology Enabling High-rise Construction at Lower Cost

Precast technology has many advantages such as speed, quality and cost over the traditional construction method - the reason why it is particularly suited for high-rise projects, says Petteri Laitinen, Vice President, Projects and Read More ...

Infrastructure Project in Kuwait – Tecnocom moulds form bridge girders at Nawaseeb Road

Infrastructural projects in Kuwait are still the focus of local government-backed investments. In order to improve connectivity, regional and global projects in the infra sector are viewed as a state priority Read More ...

Creating Space with Prefab

The Museum hosts examples of Baroque art ranging from painting, sculpture and fashion to architecture, music, theatre, literature and food. Fluted slabs white concrete with a bush-hammered finish forms the walls, while maintaining Read More ...

Indonesian Property Developer Sets New Construction Standards – New Precast Plant From EBAWE

With more than 1,600 ha. of real property and development potential for the next 12 years, PT Modernland Tbk. is one of the leading Indonesian property developers in Greater Jakarta. For the last three decades, the Read More ...

The 3D Monolithic Volumetric Precast

The construction industry is buoyed by predicted growth and expansion, however, it continues to underperform in four strategic areas: Productivity, Certainty in Delivery, Skills Shortage, and Data Transparency. Poor Read More ...

Elevated Corridors For - Metro & Road Connectivity

India has taken a giant leap in the field of construction over the past 15-20 years. And infrastructure development is feather to the cap. A large number of cities are constructing metro projects. Similarly, an average of Read More ...

Earthquake-Proof Construction

The Pacific Ring of Fire is a volcanic belt which rings the Pacific Ocean on three sides with a length of over 40,000 km. The friction of the tectonic plates makes this region a zone of frequent earthquakes, which, in Read More ...

German's latest Precast Concrete Technology in Indonesia

PT Modernland Realty Tbk, through its subsidiary PT Modern Panel Indonesia, one of the country’s leading material building producers, continues to develop innovative solutions for the development of the Read More ...
NBM&CW

New Building Material & Construction World

New Building Material & Construction World
MGS Architecture

Modern Green Structures & Architecture

Modern Green Structures & Architecture
L&ST

Lifting & Specialized Transport

Lifting & Specialized Transport
II&TW

Indian Infrastructure & Tenders Week

Indian Infrastructure & Tenders Week