CRYOLOR ASIA PACIFIC's Architecturally Appealing Pre-engineered Steel Building

CRYOLOR Asia Pacific

Location: Kadmalaiputtur, Chennai-Madurai Road, Tamil Nadu
Country: India
Client: CRYOLOR ASIA PACIFIC (P) LIMITED
Products Used: ECOBUILD™ BUILDING SYSTEMS
Project Details: 7,217 sq.mt
Architects: Architects United, Pune

Project: The project involved providing complete pre-engineered steel building solution for Cryolor Asia Pacific (P) Limited, a French company manufacturing vessels for cryogenic gases. The scope of work for Tata BlueScope Building Solutions included design, manufacture, supply, project management and erection of the pre-engineered steel building by using the highest quality of materials and proven technology. On time completion, aesthetically pleasing as well as a functionally superior solution coupled with economy, were the key requirements of Cryolor Asia Pacific (P) Limited.

Solution Offered

For this challenging project, Tata BlueScope Building Solutions recommended ECOBUILD™ Building Systems with TRIMDEK® 1015 roof which was fitted on convex and concave roof profile. The building thus designed has a bold architectural form exclusively designed for Cryolor Asia Pacific (P) Limited. The solution proposed by Tata BlueScope provides superior functionalities that include different working heights of cranes, raw materials handling area, cable trays and mezzanine floor with higher loads for process requirements.

Tata-Bluescope-T1

Applicable Standards of Practice

  1. The loads have been applied on the structure in accordance with:
    1. Metal Building Systems Manual 1996 by MBMA "Metal Building Manufacturers Association".
    2. IS-1893-2002 (Part –1) Indian Standard Criteria for Earthquake Resistant Design of Structures (Part-1 General Provisions and Buildings)
  2. Hot rolled sections and built-up components have been designed in accordance with: AISC-1989, 9th Edition (Allowable Stress Design)
  3. Cold formed components have been designed in accordance with: AISI -1996 "American Iron and Steel Institute" (Allowable Stress Design)
  4. Welding has been applied in accordance with AWS D1.1.2006 "American Welding Society" Structural Welding Code - Steel Manual, 2000 Edition.
  5. Fabrication and Erection Tolerance applied in accordance with Metal Building Systems manual, 2006 by MBMA "Metal Building Manufacturers Association."

Interior View of Cryolor Asia Pacific

Design Basis

Lateral Stability: The main frame rafters and exterior columns are connected to each other using moment type connections and hence the lateral stability of the building is provided through the frame action of the main rigid frames. Main frames are designed as two dimensional. Rigid frame columns along sidewalls are designed as fixed-based and the columns at interior locations are pinned-based. The frame is designed with segmental arch action in order to meet profile configuration.

Longitudinal Stability: Longitudinal stability of a building is provided through multi–tiered cross braced bays of the building in its roof, side walls and interior walls. The analysis and design has been carried out by MBS (Metal Building Software), USA.

Tata-Bluescope-T2

Convex and Concave Roof
Convex and Concave Roof
Profile: The long straight lengths of unique TRIMDEK® 1015 panel is spring curved on site without the aid of additional mechanical curving equipment in order to match special shape of building profile.

Key Challenges

Integration of structure and services to meet functional needs.

The pre-engineered steel building solution was customised taking the following functional and operational needs into account:

Favorable Environmental Impacts

Customer Appreciation
Trofi-final
Award for Design Skills
  • Material Selection: The building is made of Steel which is a 100% recyclable material. The Building System is re-locatable and adaptable for reuse.
  • Sustainable Site: 100% off-site fabrication helps in maintaining the flora & fauna at site.
  • Energy Efficiency & Indoor Air Quality: Use of Super Polynum Thermal Insulation, Skylight panels and Wind Driven Turbo Vents conserves electrical energy and enhances Indoor Air Quality.
  • Innovation in Design: Value engineering in building design optimises usage of steel.

Results

  1. The outcome is an eye-catching building on Chennai - Madurai road, in Tamil Nadu. The building is completed safely and meets the parameters for Green Buildings.
  2. The bold curved profile of the structure is not only aesthetically unique, but also meets the rigid requirements of height put forth by process planner.
  3. Innovative approach in structural design helped in weight reduction and cost optimisation of steel structure.
Award for Design And Skills
An award for Design Skills, a commendation for turning a beautiful but difficult design into reality and creating a wonder in steel.

MGS Architecture May 2013

Click Here
To Know More / Contact The Manufacturer
Please provide your details we will contact you as soon as possible
Please let us know your name.
Invalid Input
Please let us know your Designation.
Invalid Input
Please let us know your City.
Please let us know your State.
Please let us know your Country.
Please let us know your Contact Number.
Please let us know your email address.
Please brief your query.

Simulating oversize and heavy vehicle manoeuvres using AutoTURN® from Transoft Solutions

Narrow mountain roads, steep hills and challenging ‘S’ curves are just part of the landscape in the ‘toe’ of Southern Italy, where wind farms are becoming a common part of the countryside. With green technology like wind Read More ...

Atlas Copco XA316 and XAT266 portable air compressors for Mumbai underground metro line

Atlas Copco portable air compressors have been deployed for the first underground metro line in Mumbai, and they are not just under the supervision of Mumbai Metro Rail Corporation Limited (MMRCL) but also under Read More ...

Indira Paryavaran Bhawan - First On-site Zero Net Energy Building of India

A zero-energy or a net zero building is a building with zero net energy consumption from outside source, which means that the total amount of energy used by the building on an annual basis is almost equal to Read More ...

Making of a Green Data Centre

Data centres make up 3% of global energy consumption. The main reason behind data centres being major energy guzzlers is the IT processing power, which has increased substantially to meet the growing Read More ...

Apollo ValueTec Plant Gives Competitive Edge to Rana Builders

Dhaka-based Rana Builders (Pvt.) Ltd. specialises in construction of roads, bridges and buildings. When purchasing a new asphalt-mixing plant, it wanted a product that would help meet its objective of on-time delivery Read More ...

BHAI concrete batch mix plant working at Asia’s largest waste-water treatment plant

Delhi Jal Board is setting up a 318 MLD (70 MGD) wastewater treatment plant at GT Karnal Road on the outskirts of Delhi. The ₹414.78 crore project, said to be the largest in Asia, is being constructed by EPC contractor-Larsen & Toubro Read More ...

The Fast Lane to Growth

When the National Highways Authority of India (NHAI) last widened the Vijayawada-Chilakaluripet Highway in the early 2000s, the country was at the beginning of its exponential economic growth. Since then, the nation’s GDP Read More ...

Insitu Investigation of Cinder Mound For Building Construction - A Case Study

Cinder is a waste generated as coal residues from the blast furnace of thermal power plant. It was accumulated over a long periods near railway station, Jamshedpur, Jharkhand, India. This dumping Read More ...

SoilTech Mk. III - 3rd Generation nano-polymer stabilization

Golfshire is a super-premium residential project in Bangalore, comprising luxury villas, a 18-hole PGA standard golf course, a large convention centre with seating capacity of 5000, and a 5-star hotel. The project is Read More ...

Especially Designed Rope Suspended Platform for Dam & Silo Projects

New Age Construction Equipment Engineering Company is one of the leading manufacturers of construction equipment like Rope Suspended Working Platforms (Gondolas/ Cradles), Bar Bending Machines Read More ...

New Age Offers Customized Solutions with Higher Productivity & Safety

As a leading manufacturer of construction equipment, we believe in superior performance, higher productivity & safety, faster execution and timely completion of projects,” says Mr. Jayesh Vadukiya Read More ...

Rehabilitation of National Highway at Tripura-Assam

The National Highway NH-44 is a major road artery for the North-East. The stretch of this highway leading to the border of Assam and Tripura (two states in the north-east of India), is the only land-link between Read More ...

Wirtgen Milling & Recycling Machines give Excellent result at NH-2

Wirtgen most compact and versatile machines W2000 and WR240 have been used for milling and cold in situ recycling works by contractor Soma during the road rehabiliation of Varansi-Aurangabad section Read More ...

KYB-Conmat's Advanced Mechanization Parallel Lower Ganga Canal Lining Project

Tougher norms for quality & safety in the industry have pushed contractors & developers towards advanced mechanization for their projects to deliver quality results in set timelines. It has also Read More ...

3D Design Software Helps Engineers Prove Their Clients’ New “Home” is Ready for Work

Transoft VLMK
Whether it’s moving across town or across the country, there are always boxes to pack and trucks to fill. But what if the core of your business IS trucks and you didn’t have a choice about moving? That’s exactly Read More ...

Comparative Study of Basalt And Carbon FRP Bonded Steel Beams and its Finite Element Modelling

Finite Element Modelling
The use of Fibre Reinforced Polymer (FRP) sheets to strengthen the steel structures has become an attractive option which may ensure confident retrofitting of existing steel structures. Conventional strengthening Read More ...
NBM&CW

New Building Material & Construction World

New Building Material & Construction World
MGS Architecture

Modern Green Structures & Architecture

Modern Green Structures & Architecture
L&ST

Lifting & Specialized Transport

Lifting & Specialized Transport
II&TW

Indian Infrastructure & Tenders Week

Indian Infrastructure & Tenders Week