SVM Stone Crushing Orders another Higher Capacity Washing Plant from CDE Asia

New 'OreMax' plant to contribute large scale operations optimization based on flexible functional features

P.P. Basistha

Higher Capacity Washing Plant From CDE Asia

Quite happy with the success of its first washing plant from CDE Asia limited, North India based crushing major, SVM Stone Crushing has ordered another higher capacity new 'OreMax' series washing plant. The plant which will be delivered shortly has been completely designed and manufactured at CDE's plant at its state of the art manufacturing facility near Kolkata.

The first plant with rated capacity of 70-100 tph and a final output of about 55 tph of manufactured sand was delivered by CDE to SVM in the first quarter of this year. The new 'OreMax' plant with a rated capacity of 120 tph will have final produced sand output of 95tph. The sand produced from the plant is being branded by SVM as 'SVM Ecosand'.

The new plant will be installed at SVM's Nangal crushing site near Delhi. The site possesses an aggregate production capacity of 150,000 tons of crushed aggregates per month; produced through Metso 300 tph dual stage skid mounted crushing plant. SVM has recently acquired mines and 200 tph plant in Sikar, Rajasthan. The produced aggregates from Nangal are supplied by SVM to Delhi and NCR based construction companies.

Talking about the new 'OreMax' plant, Mr. Manish Madhogaria, Associate Director, CDE Asia says, "Following the close study of requirements of SVM to produce sand out of the stone dust with higher level of impurities between 25-30% silica content in Nangal region as compared to 15-18% content in stones from other parts of the country, 'OreMax' plant featuring 'dual pass technology' was the only suitable choice for the production of manufactured sand. The other advantage for providing this technology is its ability to recycle 90-95% of water, required for washing, much essential based on acute water scarcity in Delhi and NCR."

Explaining the relevance of the plant for the required operation of SVM, Mr. Madhogaria says, "the unique washing system has an integrated and high efficiency hydrocyclone based fines processing unit. It offers secondary attrition to the minus-5mm particles through the heavy slurry pumps and high cyclone velocity. The first cyclone pass removes the high percentage of waste solids. The cleaning process does not end here. The inbuilt dual pass technology ensures that the materials obtained from the first stage of washing get another chance and are processed again. This unique process gets tertiary attrition and most importantly it facilitates in the removal of substantial levels of ultrafine to meet the end product requirement."

He adds, "The dual pass technology is also recommended when the end user requires to produce high quality concrete with +M60 grade for railway sleepers by using accurately graded concrete sand with silt content of less than 3%."

The prominent customers of SVM for produced 'Ecosand' are Lafarge India and Leighton India. According to Mr.Venkateswara Rao Alapati, Deputy General Manager Quality, Leighton India, "We have found that in case of river sand very fine particles less than 150 micron are not present. Even if they are present, they are in the form of mud or clay. Comparatively SM Ecosand has particles less than 150 microns in desired quantity of 10-12% in the form of sand. These result in reduced water cement ratio and improve workability and strength. Moreover, on the commercial side, the supply and pricing of manufactured sand from SVM is consistent in comparison to sand from Yamuna in Delhi or Banas River in Rajasthan. Inconsistent supply of river sand is primarily due to logistical issues which happen during the monsoon months."

Flexibility & Value In Operation
Explaining the flexibility in operation, Mr. Madhogaria says, "Based on the requirements of plant owners to optimize operations dovetailing with the need to produce multiple products, the 'OreMax' plant features high levels of flexibility. This is because the plant can simultaneously produce concrete and plaster sand according to the requirements of customers. Furthermore, the other most prominent technical attributes of the plant is that it can also process washed aggregates of 20,10,5-0mm." The 'OreMax' plant can produce concrete sand of -5mm-0.075mm and concrete sand of 2.36 to 0.075mm. The prime value that the 'OreMax' plant will deliver towards optimization of operations is enabling SVM to sell its dust fines earlier lying as stockpile inventory. Further, it will prevent environmental pollution by extensively arresting suspended dust particles, earlier created from the dust fines lying in open following crushing operations."

Featuring 'Programme Logic Control' for automatic plant operations, CDE will provide initial training to the plant operators to produce the required variant of sand besides complete technical and services support. The company will also provide annual maintenance support to the owners of the plant for continuous plant availability.

The demand for manufactured sand is projected to go up in North India owing to planned infrastructure projects involving Delhi-Mumbai Industrial Corridor, Dedicated North-West freight Corridor and housing projects in the organized real estate sector requiring higher quality of concrete.

NBM&CW August 2015

Click Here
To Know More / Contact The Manufacturer
Please provide your details we will contact you as soon as possible
Please let us know your name.
Invalid Input
Please let us know your Designation.
Invalid Input
Please let us know your City.
Please let us know your State.
Please let us know your Country.
Please let us know your Contact Number.
Please let us know your email address.
Please brief your query.

Quest for Green Roads

Asphalt batching plant and surface preparation equipment manufacturer, Ammann India, in an interactive session with major stakeholders on sustainable, flexible and eco-friendly pavements, promotes usage of Modern Asphalt Read More ...

WIRTGEN GROUP celebrates 25 years of success and growth in India

The journey of WIRTGEN INDIA began in 1995 at Bangalore and later moved to Pune in 2010 with the setting up of its new manufacturing plant. The company's unrelenting focus on producing world-class quality products and a constant Read More ...

CCMA holds BICES 2021 press conference in Bengaluru

The press conference organised by China Construction Machinery Organization (CCMA) was a prelude to the BICES 2021 global construction industry and equipment event to be held in Beijing. The conference was chaired by Zhou Weidong Read More ...

First promotional show of CICEE 2021 worldwide held at Excon19 in Bengaluru

On 11th Dec. 2019, the first global press conference of ‘building global construction machinery industry center in Changsha’ and ‘China Changsha International Construction Equipment Exhibition (CICEE) 2021’ was held at Excon Read More ...

Warrior completes 20 glorious years of providing safety and comfort

Within two decades of its inception, Warrior, India's leading brand for safety shoes from the house of Liberty, has been successfully attaining a leadership position. The global acceptability of Warrior can be attributed to its Read More ...

IIT Hyderabad to hold conference on Structural Steel

The Indian Institute of Technology (IIT) Hyderabad is organizing a ‘Indian Structural Steel Conference (ISSC)’ from March 25-27, 2020. The objective of the conference is to create awareness on the need for Sustainable Infrastructure Read More ...

Highlights of EXCON 2019

Excon 2019 - the 10th edition of South Asia’s largest construction equipment trade fair - broke all previous records with 1, 200+ national and international exhibitors who displayed their innovations in 300,000 sq.m area, and Read More ...

CILT India Hosts Entire Value Chain of India’s Logistics and Transport Sectors

The Capital witnessed a two-day expo and conference on the Logistics and Transport sectors on the theme - Rediscovering India’s Logistic Sector: Efficiency, Costs & Technology. The expo was organized by the Chartered Institute of Logistics Read More ...

PHD Chamber Infra Conclave Stresses on Elevated Road Corridors

As per the prevailing norms in the road sector, the escalating land acquisition cost is not just consuming 70% of the total road project cost, but also causing undue delays in the execution of the projects. To address this Read More ...

Demtech India 2019 – A True Success!

India’s ever first conference for demolition, recycling and remediation held on 13 November at Hotel Sahara Star in Mumbai, witnesses huge response from the demolition industry. IDA Demolition Association has been a long-time dream Read More ...

3rd International Conference on Innovative Technologies for Clean and Sustainable Development

The National Institute of Technical Teacher’s Training & Research Chandigarh in association with Maharaja Agrasen University is organizing the 3rd International Conference on Innovative Technologies for Clean and Sustainable Read More ...

Smart i-Tech – Next Gen India@75

Today, Excon, India's largest construction equipment and machinery exhibition, is the conflux of many national and international companies. The 5-day international exhibition from 10-14 December 2019, will be spread across Read More ...

Escorts Showcases India's First Hybrid Backhoe Loader & Tractor at Esclusive 2019

At Esclusive 2019, Escorts' annual innovation platform, Escorts Limited announced India's first Hybrid Concept Backhoe and Tractor powered by both fuel and battery, and in the range of 70-75 HP, which can be boosted up to 90 HP with the help Read More ...

World Tunnel Congress 2020

Preparations for the World Tunnel Congress (WTC) and 46th ITA General Assembly 2020 in Kuala Lumpur are in full swing at the Kuala Lumpur Convention Centre (KLCC). “Registration should be made as soon as possible due to the early bird Read More ...

India Off Highway Vehicle Summit 2019, Pune

To be held from 27-28 November, the Summit will provide the right knowledge platform to government officials, executives and experts engaged in national and international projects. India’s construction equipment market is soaring with rapid Read More ...

World Infrastructure Congress 2019

Development in the real estate and infrastructure industry has undergone a dynamic progression over the last decade and is moving towards a positive revolution in the near future. Even though the industry has faced multiple challenges Read More ...

New Building Material & Construction World

New Building Material & Construction World
MGS Architecture

Modern Green Structures & Architecture

Modern Green Structures & Architecture

Lifting & Specialized Transport

Lifting & Specialized Transport

Indian Infrastructure & Tenders Week

Indian Infrastructure & Tenders Week