Plywood for Concrete Shuttering Work Film Face Shuttering Plywood

Plywood for Concrete Shuttering Work Film Face Shuttering Plywood

India’s top shuttering plywood brand ALLIANCE manufactured by Sunrise Panels, is a high value product and especially designed for use in high quality construction work. Due to its superior performance, ALLIANCE is highly recommended by leading builders and architects across the country.

ALLIANCE is a combination of especially selected layers of matured hard wood veneers bonded with high viscos phenolic resin. Both the sides are overlaid with impregnated phenolic high scratch resistant paper film and the edges are sealed with resin to keep moisture away from the plywood.

Advantages
  • Strong and rigid panels
  • Smooth durable overlays
  • Favorable weight to strength ratio
  • Minimal deflection due to exceptional stiffness
  • High hardness and scratch resistance
  • Weather and boil-proof bonding
  • Easy to clean and re-use
  • Easy to handle on site
  • Good chemical (alkali) resistance
  • Easy to machine and fasten using conventional woodworking tools and fasteners
  • Can withstand impacts and other forms of bruising
  • Environment friendly.
Sizes
Length
: 1800 to 3200mm, Width : 900 to 1675mm
Customized size is also available as per customer requirements.

Thickness
12mm,16mm,18mm,21mm,25mm,32mm,40mm Tolerance

Dimension
a) Length : +6mm, -0mm, b) Width : +3mm, -0mm, c)Thickness : +- 5%

Parameter Standard Value
as per IS 4990
36 Kgs 34kgs 30kgs
Moisture Content 5-15% 8-12% 8-12% 8-12%
Adhesion of piles (In Dry state) Shall offer appreciable resistance to separation and the fractured samples shall show some adherent fibres distributed more or less uniformly Excellent Excellent Excellent
Adhesion of piles (In Wet State) Shall offer appreciable resistance to separation and the fractured samples shall show some adherent fibres distributed more or less uniformly Excellent Excellent Excellent
GLUE SHEAR STRENGTH (In Dry State)
Average 1350N 1950N 1740N 1520N
Individual 1150N 1820N 1610N 1450N
GLUE SHEAR STRENGTH (In wet State)
Average 1000N 1650N 1510N 1340
Individual 800N 1440N 1350N 1025
TENSILE STRENGTH 
Along the grain Not less than 32.5n/mm2 68N/mm2 54N/mm2 48N/mm2
Across the grain Not less than 22.5N/mm2 45N/mm2 38N/mm2 30N/mm2
Total Not less than60.0N/mm2 113N/mm2 92N/mm2 78N/mm2
STATIC BENDING STRENGTH Along the grain MOE
Average 7500N/mm2 9450 8400 7650
Individual 6700N/mm2 8430 7920 6900
Along the Grain MOR
   Average 50N/mm2 82 70 60
Individual 45N/mm2 75 61 50
STATIC BENDING STRENGTH Across the gain MOE
Average 4000N/mm2 6620 5840 5050
Individual 3600N/mm2 5840 5220 4570
Across the grain MOR
Average 30N/mm2 65 60 45
Individual 27N/mm2 45 38 32
WET BENDING STRENGTH Along the grain MOE
Average 3750N/mm2 4200 3950 3810
Individual 3400N/mm2 3850 3620 3570
Along the grain MOR
Average 25N/mm2 60 50 40
Individual 22N/mm2 45 37 28
WET BENDING STRENGTH Across the grain MOE
Average 2000N/mm2 2750 2630 2480
Individual 1800N/mm2 2440 2240 2060
Across The grain MOR
Average 15N/mm2 23 19 18
Individual 13N/mm2 18 17 16
Retention of Preservation Minimum 12kg/m3 12.75 12.75 12.5
MYCOLOGICAL TEST
A. Visual inspection Shoe no appreciable signs of separation Satisfactory Satisfactory Satisfactory
B. Glue Shear Strength at the edges of the veneers      
Average 1000N 1510 1460 1350
Individual 800 N 1420 1260 1000
 C. Adhesion of piles Excellent Bond Excellent Excellent Excellent

As a maintenance-free panel, it is used for different concrete formworks such as system shuttering, girder formwork and regeneration panels. It can also be used as a multipurpose, maintenance-free formwork panel for various purposes.

Its durable overlays ensure smooth concrete cast finishes and multiple uses, depending on the used overlay, site practices, requirements of concrete finish, and the maintenance, handling and storage practices.

Says Rajiv Gupta (Partner), Sunrise Panels, “Our products are specially designed and manufactured keeping in view the applications, requirements and usage for specific zones and construction activities. Our world-class infrastructure has enabled us to manufacture the products without any limitation on size, thickness, and density. Having established our Alliance brand pan India, we are now working to extend our business in foreign countries.”

He informs that Sunrise Panels employs environment friendly manufacturing processes to provide quality products due to a close understanding of customer requirements and market trends. It follows continual improvement in identified processes and objectives to enhance the organization’s performance and provide reliable customer service.

NBM&CW October 2020

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