Brimax AAC Products LLP contracted Hess AAC Systems to supply a new AAC plant in Vadodara, India, with a capacity of 680 cbm/day (expandable up to 900 cbm/day with reinforcement for panel production). This order strengthens Hess´ position as a European market leader in supplying autoclaved aerated concrete plants using fly ash. The Dutch specialist will supply the plant together with the local team of Topwerk India. This way, the project team will ensure local spare parts and service support.

Hess AAC Systems has a long presence in the Indian market with four plants running at Ultratech Ltd (near Mumbai and Hyderabad), JK Lakshmi Cement (near New Delhi), and UAL Industries (near Kolkata). This project is considered a re-entry into the Indian market.

The project has already kickstarted, and the foundation drawings and other technical documentation are under preparation. The land has been registered and civil work started.

Hess AAC Systems has a long presence in the Indian marketThe management of Brimax AAC Products LLP and Hess AAC Systems used the world’s leading trade fair Bauma in Munich in October 2022 as an opportunity to sign the contract.

Preface
Technology has changed how we think, work, and live. It instigates a fresh approach to introduce new-age, better, and innovative future-ready solutions. One such product is Autoclaved Aerated Concrete Blocks (AAC Blocks). Over the last decade, this green and non-toxic building construction material has emerged as a preferred choice over red bricks due to its unique combination and superior build properties, like strength, low weight, thermal insulation, sound absorption, unrivalled fire resistance, and is also economical. Thanks to its unmatched buildability, it has emerged as the future of building construction.

India Opportunity
India is the second largest block manufacturer in the world after China. The Indian block Industry is almost entirely unorganised, characterised by many small players competing at the regional level, having around 150-180 plants for AAC blocks.

Despite the high growth of AAC block in building applications during the last decade, it is only 7-8% of the industry, while 85-90% of the industry is dominated by red bricks. This holds enormous potential for AAC blocks in the years to come.

The global autoclaved aerated concrete market size is expected to reach USD 28.41 billion at a steady CAGR of 5.3% in 2028 (according to the latest analysis by Emergen Research). As per a recent report, the Indian AAC blocks market is anticipated to register a CAGR of 14.3% during 2020-27 to reach USD 13,420 million.

A large number of integrated townships, mass housings (for urban poor, slum rehabilitation etc), IT/ITES parks, high-rise buildings and SEZs’ are being built using AAC blocks. Their use will grow tremendously in the coming years owing to increased awareness amongst builders and architects about their beneficial attributes over red clay and fly ash bricks. Shortage of manual labour and high interest costs have forced developers and construction companies to look for faster and more efficient building materials.

India is likely to witness an investment of around USD 1.3 trillion in housing over the next seven years, with construction of ~60 million new homes. The Union Cabinet has also extended the validity of the PMAY-Gramin programme till March 31, 2024, to achieve the target of constructing 22.50 million houses.

Brimax AAC Products LLP
Brimax is part of the Shreenath Group in Vadodara; it has recently ventured into the AAC block business and joined hand with Hess AAC Systems. Shreenath Group is a leading Real Estate Developer in Vadodara and the biggest red brick manufacturer in the state of Gujarat. The company plans to launch more products, including ALC panels, tile adhesives, gypsum plaster, and construction chemicals. It aims to become the largest manufacturer of AAC blocks and panels in Western India in the next 3-4 years.
Benefits of Shear Keyed Surfaces in Precast Building
Depending on the finish of the concrete surface, different coefficients are assigned by international codes in the calculation of shear resistance. The American Concrete Institute Code ACI318, Nov.19, states the following: Chapter 16.2.1.1 – Transfer of forces by

Read more ...

Revolutionizing Precast Industry with Advanced Tracking of Precast Concrete Elements
The precast concrete industry is undergoing a transformative change with innovative software solutions that offer enhanced tracking of precast concrete elements. One of these pioneering software solutions is StruSoft’s Impact Precast, which aims

Read more ...

Emerging Trends & Growth of the Prefab Industry
Prefabricated technologies are becoming increasingly popular in the construction industry, particularly for large-scale construction. As prefabricated structures continue to evolve and improve, they are being used to construct warehouses, factories

Read more ...

Precast RCC Structures versus Pre-Engineered Steel Structures
A comparative study on Industrial Building Adopting Structural Frames as Precast RCC and Structural Steel Frames with Prestressed Precast Hollow Core Slabs as Flooring Slabs, presented by C. A. Prasad, Director, METEY Engineering Consultancy, Hyderabad

Read more ...

My Home Mega Project Shows Potential of Precast Construction Technology in India
Storey by storey, Asia’s tallest precast towers with a total planned built-up area of 3.7 million sqm are rising towards the sky in Hyderabad. These two 180-meter towers of 43-stories each will be followed by six more similar towers. With each tower

Read more ...

Mekuba: A Leader in Mould Releasing Agents for Concrete
With over 47 years of experience in the petrochemicals industry, and an expert in the formulation and production of mould-releasing agents, Mekuba Petro Products is growing rapidly in the construction chemicals segment with a daily production

Read more ...

Dextra Groutec Coupler - A Unique Solution for Reliable Joints in Precast
Dextra has added yet another customer-centric, innovative, and custom engineered product - the Groutec Coupler - an efficient product that has been qualified and tested successfully on several major infrastructure projects in the recent past. With the

Read more ...

India an Important Market for TOPWERK
Sachin Shetty, India Head – Operation & Sales, and Rajesh Jha, India Head - Sales & Market Development, TOPWERK INDIA, discuss the potential of precast concrete construction in India, localization of non-critical components to bring down cost, and the possibilities of digitalization

Read more ...

Vollert: Building A Stronger India with Precast
Vollert India has recently expanded its production capacity in Sikandrabad (UP) India. As a global leader in precast concrete components, systems, and machine solutions, Vollert’s investment in India indicates a growing interest among German companies

Read more ...

Precast India Connector - Helping Precasters Overcome Cost & Time Overruns
Precast India Connections, a new entity of Precast India Infrastructures, has innovated and patented a method of achieving a Dowel-Sleeve connection that functions even in the horizontal direction. Kapilesh Bhate, MD, Precast India Connections, shares

Read more ...

Prensoland Modern Precast Floors Appearance of the iHCS
Pre-stressed concrete hollow core slabs used for building floors are unidirectional members; they are laid one next to the other until the complete carpet area is covered. In the presence of lateral loads like wind, or due to seismic episodes, they behave

Read more ...

Vollert India Expands Production Capacity
The expansion of the Vollert plant in India marks an important milestone in the company’s commitment to provide high-quality products to customers. With the increased production capacity, the company aims to expand its market share and strengthen

Read more ...

Vollert India Expands Production Capacity to Cater to Infra Development Sector
Vollert India, based in Sikandrabad, near Greater Noida (UP) since 2017, is strengthening its commitment to India; it is now expanding its production capacity of precast machinery and components to meet the greater demand from India’s fast

Read more ...

Elematic Precast Technology Solutions for Building, Industrial and Infra segments
Elematic offers a comprehensive range of precast technology solutions for the Building, Industrial and Infra segments. Elematic precast technology enables clients to automate the production of walls, slabs, columns, beams, and stairs, providing an efficient

Read more ...

Advanced Concrete Curing Systems from Kraft Curing
Kraft Curing Systems GmbH is offering advanced concrete curing systems that optimize the hardening process of concrete. Kraft Curing’s Advanced Concrete Curing System provides numerous solutions, from vapor-based (steam) systems mainly for the precast

Read more ...

Why Automating Production is the Solution
Automating the production processes will lead to reduced wastage, fewer errors, more precision, greater safety, and higher quality of the end-products, and in a shorter period of time. First, we need to understand where we stand today as regards industrialisation

Read more ...

Elematic India confident of the future of Precast Business
Elematic India sees growing demand for its precast plants in India due to the growth in precast construction across segments. What gives the company an edge is its ability to support the customer through the entire value chain. Says Sridhar Rao, Sales

Read more ...

F.B.I. Tasbud Partners With Progress Group
Progress Group is helping companies like Tasbud stay ahead in a changing market with automation and software integration. Automated machinery to produce precast elements as well as the reinforcement and the integration of the fitting software are

Read more ...

Mekuba Petro Products - Catering to Mega Precast Concrete Projects
Mekuba Petro Products has a strong presence in the petrochemicals industry since 47 years and has been growing rapidly in the construction chemicals segment over the past decade. An expert in the formulation and production of mould-releasing agents, its

Read more ...