Kaveri T2
Africa is a continent with a population of 1,317 billion just lagging behind India's 1.350 billion. Trade between Africa and India has increased eight-fold from $7.2bn in 2001 to $59.9bn in 2017.

GDP growth for the continent is forecast to accelerate to 4 percent this year, up from an estimated 3.5 percent in 2018, making it the fastest-growing region in the world after Asia, according to the African Development Bank. Infrastructure development is a key driver for progress across the African continent and a critical enabler for productivity and sustainable economic growth.

Rising costs of Road Construction

After eliminating inflationary factors, statistics show a perpetual increase in road construction costs. The reasons for cost increase in developing markets, including India, are numerous. Depreciation of developing market currency has resulted in higher costs of imported plant, fuel and bitumen. These costs represent about 50 percent of the overall cost of a road-construction project.

Why African countries are embracing New Road Technologies

Kaveri P2
Many African countries have embraced new road designs and construction technologies to speed up construction time and reduce costs, without compromising quality standards. They are opting for Smart Materials to offset the increasing cost of road construction.

GHANA (May 2019) - After two years of trials and tests using Smart Materials for road stabilization and sealing, the Ghana Highway Authorities have authorized the purchase of 122 kms of Smart Materials for the state of Kwabre by Hon. Nan Osei Asibey Bonsu. A further 400 kms of projects specifying the use of Smart Materials is being processed in other provinces, according to Ghana Highway Authorities.

LIBERIA (April 2019) – Dr. Philip du Toit, CEO of Polyroads West Africa, signs 380 kms of feeder road projects funded by the Sweden Embassy.

Democratic Republic of the Congo (April 2019) – a delegation of VIPs visits Polyroads head office in Johannesburg, South Africa, and confirms that five years of testing in the mineral rich country has paid off and that the Government of newly appointed President Felix Tshisekedi is ready to fast forward infrastructure development, the first criteria being connectivity of villages to the main arterial roads. Polyroads signs a MoU to supply Smart Material products for 2000 kms of roads.

Kaveri T3

Road Design using Smart Materials

Smart Materials are high-tech products that are specifically manufactured for road construction. They are developed and manufactured in South Africa by Polymer Pavements (Pty) Ltd. The company is represented in India by Kaveri Ultra Polymers Pvt. Ltd.

A secialized binder SoilTech Mk. III is used to bind most in situ materials, thereby reducing the amount of imported materials normally required from quarries or borrow-pits.

SoilTech Mk. III stabilized materials develop very high elastic-modulus properties, which enables the road-layers to carry greater loads without deformation or failure.

Kaveri P1

On the other hand, conventional road construction designs are based on categorized materials, with certain specified structural strengths, placed in layers on top of each other, with one layer then being stabilized with cement or lime. The stabilized section is then covered with a 150 mm layer of WMM. Finally, a bituminous carpet is applied over the WMM layer.

Benefits of Smart Material
  • Reduced importation of aggregate
  • Environmentally less impact
  • Quicker construction
  • Reduced costs – diesel, plant wear & tear
  • Greater binding (CBR & UCS)
  • High elastic modulus – road longevity
  • Nano-polymer migration from the stabilized base-layer into the sub-base. One layer stabilization results in two layers becoming stabilized.
IIT Madras uses Solar Thermal Energy to Recycle Waste concrete
Researchers at the Indian Institute of Technology Madras have developed a treatment process using solar thermal energy to recycle construction and demolition debris. Waste concrete from demolition was heated using solar radiation to produce recycled concrete

Read more ...

Textile Reinforced Concrete - A Novel Construction Material of the Future
As a new-age innovative building material, TRC is especially suited for maintenance of existing structures, for manufacturing new lightweight precast members, or as a secondary building material to aid the main building material. Textile Reinforced Concrete

Read more ...

Technological Innovation for Use of Bottom Ash by-product of Thermal Power Plants in the Production of Concrete
The day is not far for the adoption of this innovative, eco-friendly, and cost-effective bottom ash – concrete process technology by construction agencies undertaking road/infrastructure project works, real estate developers, ready mix concrete (RMC) operators

Read more ...

Headed Bars in Concrete Construction
Using headed bars instead of hooked bars offer several advantages like requirement of reduced development length, less congestion, ease of transport and fixing at site, better concrete consolidation, and better performance under seismic loads.

Read more ...

Sustainability of Cement Concrete - Research Experience at CRRI on Sustainability of Concrete from Materials Perspective
It can be said that ever since the publication of the document of World Commission on Environment and Development [1], the focus of the world has diverted towards sustainability. Gro Harlem Bruntland [1] defined sustainable development as “development

Read more ...

Shrinkage, Creep, Crack-Width, Deflection in Concrete
The effects of shrinkage, creep, crack-width, and deflection in concrete are often ignored by designers while designing structural members. These effects, if not considered in some special cases such as long span slabs or long cantilevers, may become very

Read more ...

Concrete Relief Shelve Walls - An Innovative Method of Earth Retention
Relief shelve walls are a unique concept that use only conventional construction materials like PCC / RCC / steel reinforcements, and work on a completely different fundamental to resist the lateral load caused due to soil. Information on the various dimensions

Read more ...

Carbon Neutrality in Cement Industry A Global Perspective
Increasing energy costs, overcapacity, and environmental pollution are the top concerns of the cement industry, which is one of the major contributors to CO2 emissions. Dr S B Hegde, Professor, Department of Civil Engineering, Jain College of Engineering

Read more ...

Finnish company Betolar expands to Indian concrete markets with a cement-free concrete solution
Betolar, a Finnish start-up, and innovator of geopolymer concrete solution Geoprime®, has expanded its operations to Europe and Asian markets including India, Vietnam and Indonesia. Betolar’s innovation Geoprime® is the next-generation, low carbon

Read more ...

Why Fly Ash Bricks Are Better Than Clay/Red Bricks
It is estimated that in India each million clay bricks consume about 200 tons of coal and emit around 270 tons of CO2; on the other hand, with fly ash bricks production in an energy-free route, there are no emissions. Dr. N. Subramanian, Consulting

Read more ...

Low Fines, Low Viscosity, Self-Consolidating Concrete for Better Impact on CO2 Emissions
Production of low fines SCC with increased robustness in a highly flowable, less viscous condition meeting true SCC specifications is now a reality to help realise the architect’s and engineer’s dream of various complex profiles and shapes in

Read more ...

Methods & Factors for Design of Slabs-on-Grade
Sunitha K Nayar, gives the grouping of slabs-on-grade based on the design philosophies and a brief overview of the different design methods, the commonalities between design strategies in terms of the input parameters, assumed and estimated parameters, and the

Read more ...

FIBERCRETE®: Synthetic Fibers for Concrete Reinforcement
Kalyani Polymers is offering world-class made-in-India Synthetic Micro & Macro Concrete Fiber Products for the Construction Industry under the brand name FIBERCRETE®. Concrete is an integral part of any construction project, it can be roads, tall structures

Read more ...

Climate Control Concrete
Leading cement and concrete maker ACC has unveiled a revolutionary thermal insulating climate control concrete system in India. Sridhar Balakrishnan, MD & CEO, ACC Limited, discusses its attributes, applications, and benefits for home builders, architects

Read more ...

Innovations in Crack Bridging with Self-Healing Bacteria in Concrete
Dr. Manjunatha L R, Vice President - Direct Sales & Sustainability Initiatives, and Raghavendra, Senior officer, JSW Cement Limited, discuss bacterial concrete that can meet the requirements for strength, durability, and self-healing of cracks.

Read more ...

Sustainable Development Through Use of Self-Curing Concrete
Dada S. Patil, Assistant Professor, Civil Engineering Department, AIKTC, Panvel, Navi Mumbai, Maharashtra; Dr. S. B. Anadinni, Professor & Associate Dean (Core Branches), School of Engineering, Presidency University, Bengaluru; and Dr. A. V. Shivapur, Professor

Read more ...

Developing a Corrosion Resistant RCC Structure
Samir Surlaker, Director, Assess Build Chem Private Limited, emphasizes the importance of a clear cover for a concrete structure since concrete as a porous material needs protection of its reinforcement. Along with the thickness (quantity) of cover, the porosity of

Read more ...

Quest for Higher Strength Concrete From HSC to UHPC
Concrete technology has come a long way since the Romans discovered the material, with a number of ingredients, which include a host of mineral and chemical admixtures, besides of course, the Portland cement, aggregates (coarse and fine), and water. These ingredients

Read more ...

Modelling Methods for Protection of RCC Structures
Anil Kumar Pillai, GM, Ramco Cements, discusses two major softwares (Life 365 and DuraCrete), used in the industry for protection of RCC structures. The common design approach is faulty because we consider only the loading aspect, whereas the environmental aspect is equally

Read more ...

Bajaj Reinforcements LLP - Introduces Fibre Tuff heavy-duty synthetic fibres that offer a range of benefits to concrete
Fibre Tuff, macro synthetic polypropylene fibres, are heavy-duty synthetic fibres that are specially engineered for use as secondary reinforcements, providing excellent resistance to the post cracking capacity of concrete. They are replacing steel fibres in a range

Read more ...