CRRI: India has enough advanced machineries and technologies to construct world-class roads

Satish Chandra, CRRI
Prof. Satish Chandra, Director, CSIR-Central Road Research Institute, shares his views with P.C.Sharma on the development of roads and highways in India, its capabilities and technological status, construction practices & methodologies, preferred pavement (flexible or rigid), material for construction and other related aspects.

Having authoritative knowledge of Road & Highway construction methods, how do you analyze the construction practices, capabilities and technological status of Indian road construction in comparison to world standards?
India is targeting road construction @ of 20 km per day. This is possible only through use of latest technologies and innovative machines. In the last many years, there have been many advances in highway construction methods especially for National Highways and Expressway Projects. These are mostly executed on Built, Operate, and Transfer (BOT) basis. The Concessionaires have adopted the latest construction practices, which are being followed in other parts of the world, resulting in world-class highways and infrastructure.

Flyash for Embankment Construction
Fly ash for embankment construction

As a Director, how do you see the role of CRRI in the development of Sustainable Roads and Highways in India?
CSIR-CRRI has contributed immensely in the development of standards and codes, which are published by the Indian Roads Congress (IRC). The research conducted at our lab has directly gone in to formulations of these codes. It is still playing a lead role in approving new technologies, laying of test sections using these technologies, and monitoring of the performance of these sections. Based on CRRI's report, IRC provided accreditation certificates to many new materials. For example, the technology of Recycling of Flexible Pavements was introduced by CRRI on Delhi PWD Roads and later IRC issued guidelines through its code IRC:115-2014. Similarly, CRRI is the pioneer in development and introduction of cold mix technology in India. This technology is greener, environment-friendly, and most suited to low volume roads.

Construction Of Embankmentl Road Made With Waste Plastic
Construction of embankment using copper slag and soil Road made with waste plastic
For a country like India, what do you think is the most preferred and sustainable material for road construction?
Natural resources like hard stone are depleting very fast and there is a ban on quarrying in many states. Therefore, efforts should be made to use the local materials in road construction. Utilization of industrial wastes and municipal waste must be encouraged. Reclaimed Asphalt Pavement (RAP) and construction and demolition waste are the most preferred and sustainable materials for road construction.

Efforts should be made to use the local materials in road construction. Utilization of industrial, municipal, construction & demolition wastes must be encouraged. RAP is the most preferred and sustainable materials for road construction.

It is commonly seen in India that in just one monsoon, newly constructed roads get washed out, whereas, the normal life cycle of roads around the world is 3 to 5 years. What are the reasons behind it and what steps CRRI suggests to MoRTH/NHAI to overcome this problem?
This problem is encountered in urban areas only. It is mainly due to poor (or not effective) drainage system in these areas. The road cannot last for more than a year if it remains waterlogged during rainy seasons. There are guidelines available for construction and maintenance of side drains, but unfortunately, these are the most neglected part in urban as well as semi-urban areas. You will find that roads on intercity sections of a highway remain intact even after rains.

Pothole Repair Machine Developed
Pothole repair machine developed by CSIR-CRRI
Currently, the government is emphasizing on construction of concrete roads; flexible pavement is a preferred choice the world over, in US alone, 20% roads are of concrete one. Asphalt plant manufacturers claim that flexible pavements if constructed properly, are more economical, environment-friendly, and sustainable than the concrete roads. What are your views on this?
Historically, flexible pavements have been a preferred choice for road construction in India; more than 90% length of total road network is of flexible type. Now, the emphasis of the government is to construct rigid pavements instead of flexible ones. Both of these have their advantages and disadvantages. Economy depends on several factors like soil conditions and traffic volume. There can be arguments against as well as in favour of these types of pavements. Flexible pavements are easy to construct and maintain. It has been observed that over a period of time, the skid resistance on cement concrete pavements is reduced substantially, especially in wet condition, which becomes the reason for fatal accidents. However, these are long lasting pavements requiring very little maintenance and are very suitable when soil conditions are not favourable. Cement concrete pavements in urban and rural areas wherever the roads pass through, habitations and drainage are not proper and water stagnation is frequent there. Moreover, Flexible Pavements are eco-friendly and sustainable as these can be recycled and re-used with addition of nominal fresh material.

Repair and Maintenance are areas where we still lack. This issue needs to be addressed properly. Each state should have Pavement Management System for its road network and maintenance needs must be prioritised based on budget available in a financial year.

Constructing quality roads not only requires the right material but also highly advanced equipment and machinery for sustainable and timely completion of projects. How strong is India in terms of mechanization and new generation technologies?
Many Concessionaire and other road construction agencies in India have now adequate capability of having highly advanced construction equipment and machinery. Even the proper and continuous utilisation of latest machinery is not done due to non-availability of encumbrance-free land for construction of new highway projects. I strongly believe that in India, we have adequate machineries and new technologies to implement like in any part of the world.

Repair and Maintenance (R&M) of the roads is an area which needs immediate attention as R&M practices in India are outdated, making roads uneven, patchy, and temporarily unusable. What is CRRI suggesting to competent authorities to bring best R&M practices for improved life and riding quality of the roads?
It is true that Repair and Maintenance is one area where we still lack. Though IRC guidelines and methodologies are available for routine maintenance, annual maintenance, renewable coat and emergent repair, are not followed in letter. It is mainly due to budget constraints that we are spending very little on R&M of roads. This needs to be addressed in a systematic way. Each state should have Pavement Management System for its road network, and maintenance needs must be prioritised based on budget available in a financial year. Decision for maintenance should not be taken on an adhoc basis.

Bridge Approach Embankment
Bridge approach embankment constructed with copper slag
What are your views on the use of Road Milling machines which make road-laying economical and environment-friendly? Don't you think that we should make it mandatory to overlay the roads?
Milling and Recycling are one of the best options for resurfacing and strengthening of flexible pavements, especially in urban areas, where levels of roads are increasing by overlaying bituminous layer every 3-5 years. Milling and recycling are economical and environment-friendly techniques. However, it may not be practically feasible in all situations due to construction process involved in milling and recycling. Therefore, it will not be a good idea to make it mandatory for all situations. It should be encouraged and preferred wherever required.

The use of poor quality and impure (muddy) aggregates causes roads to wear out immediately after they are put to use. What can be done to overcome this problem?
It is not correct to say that poor quality or muddy aggregates are used in top layers. Weak aggregates with soil or sand are used in the lower layers of a pavement and their use is permissible as long as they satisfy strength and other characteristics. The poor quality aggregates are not used in wearing course so there is no such case of immediately wearing out of aggregates. As per the guidelines issued by IRC or Ministry of Road Transport and Highways (MoRTH), aggregates having strength more than certain value can only be used in pavement construction. However, some new construction methodologies have also been specified for use of marginal aggregates in granular layer through cement, lime or other chemically treated techniques, but these are not muddy aggregates.
NBM&CW March 2017
Exploring Innovative Road Construction Technologies and Methods

Exploring Innovative Road Construction Technologies and Methods

Highway industries are implementing sustainable and new technologies for constructing environmentally friendly, world-class, long-lasting roads. The present edition brings some of the technologies that are currently underway in India. They include

Read more ...

Allcargo: Technology Enabling Inclusive Environment for Women

Allcargo: Technology Enabling Inclusive Environment for Women

As technology continues to drive innovation in logistics, diverse perspectives are essential for tackling complex challenges. Women's contributions are increasingly integral to technological advancements in the field, fostering creativity

Read more ...

Aardour Worldwide Logistics: Fostering Leadership Opportunities For Women

Aardour Worldwide Logistics: Fostering Leadership Opportunities For Women

“Increasing representation, closing the gender gap, and implementing targeted initiatives will empower more women to pursue careers in logistics, fostering leadership opportunities, entrepreneurship, and skill development for

Read more ...

Indicold: Technological Integration widening Women's role in Logistics

Indicold: Technological Integration widening Women's role in Logistics

Traditionally, the male dominated logistics industry was associated with heavy lifting work, where people got an entry level job and worked their way up. With changing times and mindsets, this perception has changed. Today, multiple

Read more ...

Jet Freight: Bringing Diverse Perspectives and Contributions Through Women

Jet Freight: Bringing Diverse Perspectives and Contributions Through Women

The role of women in technology and innovation within the logistics sector is poised for positive evolution in the coming years, driven by several key trends and factors. Efforts to create inclusivity are gaining momentum, with companies

Read more ...

JTL: Encouraging Gender Diversity to enhance Quality of Service

JTL: Encouraging Gender Diversity to enhance Quality of Service

Just as a successful business requires a reliable team, managing personal and professional responsibilities demands a robust support system. This can take various forms, from involving your spouse and grandparents to hiring a reliable

Read more ...

KSH Group: Fostering an Inclusive Environment

KSH Group: Fostering an Inclusive Environment

The unique perspectives that women bring to their responsibilities and roles at the workplace, foster collaboration, productivity, and superior service delivery, which are leading them to take senior positions that historically

Read more ...

KSH Distriparks: Digitalization and Automation closing Gender Gap

KSH Distriparks: Digitalization and Automation closing Gender Gap

Reflecting on my journey in logistics, I've encountered typical challenges faced by women in navigating male-dominated environments and overcoming career hurdles. To overcome these obstacles, I've focused on enhancing my expertise

Read more ...

MLG: Bridging the Knowledge and Skill Gap

MLG: Bridging the Knowledge and Skill Gap

“Recognizing the urgent need for diversity in talent, MLG assumes a pivotal role in bridging the knowledge and skill gap within the logistics sector. We are dedicated to actively encouraging and supporting women to pursue fulfilling

Read more ...

NCS: Helping Women Bring Valuable Skills to the Industry

NCS: Helping Women Bring Valuable Skills to the Industry

I found myself having to navigate a predominantly male environment, both among colleagues and drivers, who were unfamiliar with working alongside female seniors. This presented difficulties, but I approached the situation with

Read more ...

Snowman Logistics: Promoting Gender Diversity Through Training Programs

Snowman Logistics: Promoting Gender Diversity Through Training Programs

To promote women's advancement in logistics, both the industry and government can implement initiatives like mentorship programs, training programs, equal representation in leadership roles, flexible work arrangements, networking events

Read more ...

SuperProcure: Enabling Gender Inclusivity

SuperProcure: Enabling Gender Inclusivity

The logistics industry has transformed the role of women and the level of their engagement in this industry. Traditional logistics used to be a space where 80% of manpower was put into fieldwork, making it a male-dominated industry where

Read more ...

TVS ILP: Crafting a More Inclusive Environment for Women in Warehousing

TVS ILP: Crafting a More Inclusive Environment for Women in Warehousing

Amid the echoes of machinery, a silent revolution is brewing in the Indian warehousing industry. In the clatter of crates, we find the rhythm of change. Traditionally characterized by its inherent nature to employ more men and

Read more ...

MSDE: Building Skilled Workforce for India's Construction Sector's Growth

MSDE: Building Skilled Workforce for India's Construction Sector's Growth

MSDE’s skill development programs ensure that construction workers not only gain proficiency in traditional construction techniques but also acquire digital literacy skills that are now essential for technology-led construction practices.

Read more ...

CIDC: A Multifaceted Approach for Skilling the Construction Workers

CIDC: A Multifaceted Approach for Skilling the Construction Workers

CIDC adopts a multifaceted approach for skilling of construction workers. By recognizing existing skills and offering comprehensive training programs, internships, and executive development opportunities, CIDC empowers professionals at all

Read more ...

IESC: A Collaborative Approach to Skilling the Construction Workforce

IESC: A Collaborative Approach to Skilling the Construction Workforce

IESC bridges the skills gap in infrastructure construction equipment operation and maintenance with their NSQF-aligned programs, industry collaboration, focus on emerging technologies, and initiatives to create a skilled

Read more ...

NAC: Skilling Construction Workforce With Industry-Driven Practices

NAC: Skilling Construction Workforce With Industry-Driven Practices

National Academy of Construction (NAC) leverages industry-aligned curriculum, qualified trainers, and strong industry connections to equip construction workers with skills they need to succeed.

Read more ...

CREDAI: Upskilling Construction Workforce & Promoting Worker Welfare

CREDAI: Upskilling Construction Workforce & Promoting Worker Welfare

CREDAI champions construction worker training, safety, and social skills development. A total of 1,00,000 workers have been trained by Credai Kushal. The last couple of years have seen unprecedented increase in residential and commercial real estate

Read more ...

CASE Construction Equipment: Empowering Operators Through Skill Development

CASE Construction Equipment: Empowering Operators Through Skill Development

CASE Construction Equipment empowers operators by investing in their skill development through comprehensive training, third-party certification, and strategic partnerships aimed at fostering operator success and industry growth.

Read more ...

To get latest updates on whatsapp, Save +91 93545 87773 and send us a 'Saved' message
Click Here to Subscribe to Our eNewsletter.