Sairaj Developers / Wirtgen Group – Kleemann

Kleeman Mobicat
The demand of new crushers and screens is being driven by upcoming road infrastructure projects in India. The Indian government has started awarding fresh road contracts along with kick start of stalled projects, following tardy release of contracts few years back. The upcoming business opportunities will bring new owners of crushers, taking up contract crushing in major way for the main contractors. Jalgaon, Maharashtra-based, Sairaj Developers, is amongst one of the new owners to enter into the business of contract crushing, with new crusher for supplying aggregates, needed for road projects.

Formed just two years ago, the company has acquired one brand new, Kleemann Mobicat, MC 110 Z EVO Series, track mounted jaw crusher a month back. The crusher is the second unit sold by Wirtgen India to the equipment owner. The first one was brought by Dilip Buildcon, one of India's biggest contractors.

The new jaw crusher will be used by Sairaj Developers to produce Granular Sub Base material (GSB) for four laning National Highway-9 between Solapur and Hyderabad covering western Indian state of Maharashtra and Andhra Pradesh in South India. The entire length of the project is 280 kms. The total requirements are of 35,00,000 tons of GSB material for the entire stretch. Sairaj has been awarded contract crushing for supplying 5,00,000-8,00,000 tons by L&T, the main Indian contractor for the project.

The jaw crusher will take feed material of 0-550 mm, sourced from the project site itself out of excavation. During its operation at the site for one and half year, it will deliver 150 tons of 0-65-75mm, crushed aggregates per hour, in accordance with the requirement of the contractor. Mr. Sagar Deshmukh, CEO, Sairaj Developers says, "Presently we are using the jaw crusher for 300-400 hours a month, meeting the requirement of L&T. As the project picks up, we will scale up production."

He says, "As a precondition to buy the unit, we asked Wirtgen India to prove the crusher's performance by running it for 350 hours. During the course of its running, the crusher was able to deliver exact required volumes of crushed aggregates, as per technical specifications, given by Kleemann, 145-190 tph, convincing us to buy it. The other deciding factor behind going for the crusher was its lesser initial cost. Further, assurance of complete product support, including imported Scania power pack by Wirtgen during 2000 hours of the warranty period of the crusher, backed by its full fledged set up in India, convinced us to buy the equipment."

However, the other major reason behind Sairaj's decision to buy Mobicat, MC 110 Z EVO, jaw crusher is its lesser operation and maintenance costs. Mr. Deshmukh, explains, "The jaw crusher is able to deliver the similar output of a cone crusher. As a result, with a single stage unit, we will be able to minimize our labour costs. Further, by cutting down second stage, we will be able to reduce our fuel and maintenance costs as well."

Based on the performance of the jaw crusher, Sairaj Developers will buy one additional unit of 350 tph, Kleemann Horizontal Shaft Impactor. It has bagged another recent order from Indian road contractor, IRB for four laning National Highway -211 between Sholapur and Aurangabad in Western India. The equipment will be used to supply 6,00,000 tons of GSB for 25 kilometers for the project. The entire stretch of the project will be of 398 kms.

NBMCW June 2016

Click Here
To Know More / Contact The Manufacturer
Please fill in your details, we will contact you as soon as possible
Choose Title from the listPlease let us know your name.
Please let us know your Designation.
Invalid Input
Please let us know your email address.
Please let us know your City.
Please let us know your Contact Number.
Please brief your query.
Our other value-added services:

To receive updates through e-mail on Products, New Technologies & Equipment, please select the Product Category(s) you are interested in and click 'Submit'. This will help you save time plus you will get the best price quotations from many manufacturers, which you can then evaluate and negotiate.

Equipment & Machinery
Invalid Input
Building Products
Invalid Input

Wirtgen Surface Miner Technology Maximizes Output at Indian Coal Mine

India has extensive coal reserves and uses them as the country’s most important source of energy, covering about half of its primary energy needs with coal. One of the country’s largest coal mines, the Bhubaneswari Coal Read More ...

The WIRTGEN 220 SM: Surface Miner for Raw Material Extraction & Routing

With the 220 SM surface miner, Wirtgen is unveiling a machine designed especially for use in small and medium-sized mining operations as well as for routing work and infrastructure projects. Selective Extraction of Raw Read More ...

Volvo L90F Wheel Loaders Drive Efficiency at Underground Zinc Mine

Boasting high uptime, low fuel consumption and extreme versatility, a fleet of 22 L90F wheel loaders from Volvo Construction Equipment has helped Rampura Agucha Mines in Rajasthan, excel in operational efficiency Read More ...

WIRTGEN 220 SM Surface Miner Delivers Maximum Performance in Soft Rock

WIRTGEN’S 220 SM 3.8 surface miner selectively mines raw materials up to a cutting depth of 350 mm and a uniaxial compressive strength of 35 MPa. With its 3.8m wide cutting drum designed specifically for soft-rock mining, the compact surface Read More ...

Alternative Sand: An Inevitable Resource to River Sand

The tremendous growth in urbanization and industrialization leads to depletion of natural resources. In a developing countries like India, there are problems related to environmental imbalance and CO2 emissions. There Read More ...

Thane and Surat commission state-of-the-art recycling facility for transforming their C&D waste into valuable resources

In line with Construction and Demolition (C&D) waste management Rule of 2016 of the Central government, every city should have its own C&D waste management facility and also a policy for the same. Thane Municipal Corporation Read More ...

Keestrack assures lowest cost per ton with savings up to 70% with its latest Dual powered Tracked Crusher

Keestrack, the specialist in mobile material processing technology, is offering its advanced diesel-electric crushing solution with additional plug-in capabilities in India. Hige power savings in the range of upto 30% can be Read More ...

WIRTGEN GROUP: Innovative solutions for quarries and Environmentally Friendly operations by Kleemann

At this year’s bauma, Kleemann will present a comprehensive cross-section of its innovative product portfolio with a total of seven mobile crushing and screening plants. It will showcase its high-performance machines and environmentally- Read More ...

Marsman India to promote demolition waste recycling

Nashik-based Crushing & Screening manufacturer and major exporter of Crusher Box to European manufacturers, Marsman India, plans to enter the demolition waste recycling business."Though the market of Read More ...

PROMAN exhibits new range of higher capacity cone crushers

Crushing & Screening manufacturer Proman Infrastructure Services, exhibited its new range of 250 tph to 400tph high capacity cone crushers PROcone 5010 and PROcone 4510. "This new range is ideal for use in north Read More ...

Keestrack eyes huge potential in Indian Tracked Crusher Market with their Zero Emission Machines

Europe based Tracked crushers and allied equipment manufacturer, Keestrack, displayed its B4e hybrid, diesel electric Jaw Crusher. The company has drawn a business roadmap to tap the Read More ...

Sany India enthrals visitors with 16 new products

Sany India, a leading manufacturer of construction equipment, heavy machinery and renewable energy solutions, unveiled over 16 new products that included excavators, batching plants, concrete Read More ...

Puzzolana displays Diesel Electric Crawler units and Sand Washing Systems

In view of development of super highways and dedicated rail corridors in the north and north east regions, Puzzolana is geared up to meet increasing demand with its newly launched Diesel Electric Crawler Read More ...

Disruptive Innovation in M-Sand Manufacturing Plants by Propel

Propel Industries, a forward-looking and environment-conscious organization, is stepping up to increase manufacturing of M-Sand. The company has fortified its equipment with superior engineering techniques, Read More ...

To wash or not to wash? - That really should not be the question.

The construction industry has "by far the biggest 'sand footprint' in the world1", claiming one third of its 40 billion-ton-a-year consumption. With the current surge in construction activity at the global level, Read More ...

CDE Asia’s Combo X150 Mobile Washing Plant for Superior M(Manufactured) Sand Production

Developed specially for the m-sand washing market, CDE Asia’s Combo X150 washing system integrates all washing processes from end-to-end in a single compact mobile unit. The plant, with its cutting-edge technology Read More ...

New Building Material & Construction World

New Building Material & Construction World
MGS Architecture

Modern Green Structures & Architecture

Modern Green Structures & Architecture

Lifting & Specialized Transport

Lifting & Specialized Transport

Indian Infrastructure & Tenders Week

Indian Infrastructure & Tenders Week