Quality Construction with Speed- The first Acotec Pro Plant in India

Elematic Acotec Pro Plant
BN Precast is an Indian pioneer in using Acotec technology.
In the past few years, Elematic has put significant effort in serving Indian precast customers. A sales and services unit was established in New Delhi, and a local manufacturing unit focusing on molds was opened. Recently, BN Precast Pvt. Ltd. acquired the first Acotec line in India. BN Precast is an Indian pioneer in using Acotec technology to manufacture non-load bearing concrete hollow-core walls under its own Walltec brand.

Acotec wall technology was developed in Finland. The first deliveries took place in the late 1980s. Today, the only original Acotec line is available from Elematic. The Acotec line, based on a stationary extruder, offers a compact and highly automated way to manufacture light, non-load bearing partition walls. The line is simple to install, run, and maintain, and is constructed of standard components utilizing the latest technology.

Elematic BN Precast
Automated production process Acotec walls are suitable for use in several environments. They are mostly used as internal partition walls in residential, commercial, institutional, and industrial buildings. BN Precast’s walls are currently being installed in all of these building types as well as sheds. Acotec walls are also a good choice as a boundary or compound walls or for use as an anti-noise screen.

The benefits of Acotec are unquestionable. The production process, with a very low energy consumption of 55 kWh/hour, is completely automated, engaging fewer than five people. "We appreciate the small amount of production space and low manpower required to operate the Acotec line. The machinery takes up only 900 m2 of factory space," says Nishant Patel, Director, BN Precast. The line is also suitable for installation into existing production facilities.

Complete precast lines for manufacturing concrete wall panels have a typical payback time of 1.5–2 years. Opting for an Acotec line can result in substantial savings in construction costs compared to traditional on-site methods.

Environmental conditions may be challenging for the construction industry due to factors such as seismic activity or rainy seasons. Precast elements are manufactured in a factory environment and the negative effects of weather conditions can be eliminated. The walls are proven to work in countries with the strictest standards and requirements for seismicity, moisture, and fire resistance.

Elematic Precast
Moisture resistant, sound and fire proof Acotec-walls are proven to work in countries with the strictest requirements for moisture and fire resistance.
Wall panels with fast installation
Construction with light, non-load bearing partition walls can be up to six times faster than traditional brick-work and twice as fast as blockwork. "The walls enable extremely fast installation of up to 40 square feet per hour. In comparison, traditional brickwork proceeds at a pace of 10 square feet per hour before plastering is done. Our walls can be installed by teams of five workers," explains Mr. Patel.

In larger construction projects with tower cranes, the walls are easy to lift to each floor. "When a tower crane is not available, a mechanical pulley system can lift two to three panels at a time," explains Parth Patel, Senior Engineer, BN Precast. After reaching the desired floor, the wall panels can easily be tilted into place manually or by a special hydraulic installation machine provided by Elematic.

The hollow-core slabs have passages for water pipes and electrical wiring, heating, ventilation, and air conditioning, as well as hydraulic installations – there is no need to make holes or chases. If any modification is needed, the wall panels can easily be cut or drilled.

The light, non-load bearing partition Acotec walls offer immaculate quality without plastering. The walls have a finish with an option of either a fine or coarse surface. Unlike with brick or block walls consisting of red bricks, fly ash bricks, or AAC blocks, plastering is not required. The quality is consistent due to factory production and strict quality control before, during and after production. ;The walls, with a thickness of 68–140 mm, are strong and durable. The desired strength can be chosen by specifying the concrete mix.

"The production process with Acotec is completely automated, engaging less than five people."

NBM&CW July 2016

Click Here
To Know More / Contact The Manufacturer
Please provide your details we will contact you as soon as possible
Please let us know your name.
Invalid Input
Please let us know your Designation.
Invalid Input
Please let us know your City.
Please let us know your State.
Please let us know your Country.
Please let us know your Contact Number.
Please let us know your email address.
Please brief your query.

Laxmi En-Fab showcases tech-rich AAC block plant

Having geared up fast to meet the burgeoning infrastructure development requirements in the country, Laxmi En-Fab, manufacturer of plants and machinery, displayed its tech-rich equipment Read More ...

Vortex Hydra tile-making machine for roof, floor & wall tiles

Vortex Hydra S.r.l., the Italian world leader in designing, building and installing manufacturing plants to produce concrete roof tiles is celebrating its 50th year in business this year. During the last Read More ...

For a better India KEF Infra One Park starts production

KEF Holdings is pursuing a vision as ambitious as it is unique: state-of-the-art production methods are to lay the foundations for a better and more equitable India. High-tech in the terms of "Industry 4.0" Read More ...

Tecnocom delivers moulds to produce V girder for Qatar’s extensive road construction project

Tecnocom Moulds V Girder
Tecnocom chosen to deliver V girder moulds for a major road construction project in Qatar. A major project should relieve the traffic problem in the region around Doha, the capital of Qatar. By the end Read More ...

Reva Engineering’s interlock block making machine

Reva Automatic Brick Block Making Plant
Reva Engineering Enterprises launched its new interlocking block making machine. Reva Engineering Enterprises manufacturer, exporter and supplier of Brick Making Machines, Fly Ash Brick Machines, Read More ...

Sommer Precast Construction Technology for Indian market

Sommer Anlagentechnik GmbH showcased its production engineering and automation systems for precast concrete element industry under its Sommer Precast Technology division. The company, a leading supplier of production technology to the precast concrete industry, has been supporting and helping in advancing the precast Read More ...

Vollert to set up factory and sales offices in India

Vollert Precast Concrete
Vollert presents its circulation and stationary systems for precast concrete production. As a global player with associated companies in Asia, South America and Russia, Vollert has projects in all continent Read More ...

Dongyue’s turnkey solutions for block making machines

Dongyue Block Making Machine
Dongyue highlights its range of turnkey solutions for block making machines for regular building blocks across the value chainat bauma Conexpo India 2016. Sharing details of the solutions Read More ...

Complete Range of Concrete Products from Columbia

Columbia Concrete Products
Columbia Machine with over 20 years of presence in India, offers a complete range of concrete products to suit the requirement of the market. From importing the machine from Read More ...

Precast technology for high-rise housing complex

Precast Technology for Highrise
The precasting work for the New Haven Complex was started in early 2014. The project, planned by an American architect, will provide a total of 35 residential towers with 1,892 units spread over Read More ...

Tecnocom’s precast mould successfully producing V girders...

Tecnocom Precast Mould
In many countries around the world, overloaded and outdated highways and roads are holding back economic development. This is the reason why massive investments are being made within the State Read More ...

Pruksa opens new high-performance plant

Pruksa High Performance Plant
Pruksa Real Estate Public Co. Ltd., a leading company for residential construction using precast concrete elements in Thailand has commissioned its second precast plant together with the Progress Group, a full-range supplier Read More ...

Revomac’s Fly Ash Brick Making Machine

Revomac FlyAsh Brick Making Machine
Revomac launches sustainable Fly Ash Brick Making Machine. "The implementation of Hydraulic and Vibration technologies in our machines ensures the highest level of uniformity and quality. From putting in the raw Read More ...

Revomac Industries Strives to Achieve Excellence

Ahmedabad-based Revomac industries specialized in manufacturing and developing machineries, focuses on waste management and utilization. "Our company's first and foremost Read More ...

Hem Care Corporation: The Green Building Solutions Provider

Hem Care CLC Plant
CLC is called as Cellular Light Weight Concrete and it is also called as Foam Concrete. It is produced by initially making slurry of Cement, Sand (optional), Fly-Ash & Water, which is further mixed with the addition of Read More ...

Pakona Engineers Offers state-of-the-art Vertical Cast Concrete Pipe Making Machine

Pakona Concrete Pipe Making Machine
Under the technical license of Mario Croci & Figli (Italy), the world – class manufacturer of concrete pipe machines for over 75 years, Pakona produces precast concrete pipe machines in India and within a Read More ...
NBM&CW

New Building Material & Construction World

New Building Material & Construction World
MGS Architecture

Modern Green Structures & Architecture

Modern Green Structures & Architecture
L&ST

Lifting & Specialized Transport

Lifting & Specialized Transport
II&TW

Indian Infrastructure & Tenders Week

Indian Infrastructure & Tenders Week