Innovative solution from TH Company

TH Company enables better washing, higher capacity, and smaller footprint at VRG Blue Metals’ new Sand Washing Plant in Karur.

VRG Blue Metals new Sand Washing Plant - TH Company

VRG Blue Metals is a leading producer of aggregate and manufactured & river sand operating in Southern India. The company, an ancillary unit of VRG&CO, Construction Company, decided to install a second crushing plant in their aggregate production plant near Karur, so they could increase their total production of aggregates. However, this strategic decision made them realize that they could no longer keep washing through conventional means and that a modern washing solution was needed.

Innovative solution from TH Company
Unlike other companies proposals, TH Company, an international industrial company, which opened a subsidiary office in Kolkata, two years ago, came up with an innovative solution for VRG. Why double the capacity of the existing washing means when a unique high-capacity sand washing plant can be implemented? This would not only meet the new production requirements, it would also reduce the footprint, while improving the washing process.

This revolutionary approach based on TH Company´s extensive worldwide experience in implementing turnkey sand washing plants, convinced VRG Blue Metals that TH Company was the right technological partner for dealing with the sand washing challenge.

VRG Blue Metals new Sand Washing Plant - TH Company

250-tph Sand Washing Plant for Concrete & Plaster Sand Production
The implemented turnkey sand washing plant has a 250-ton per hour production capacity. The process plant has been designed to wash crushed granite dust and produce two types of sand: Plaster & Manufactured Sand, simultaneously. The plant´s production can be adjusted with a weigh feeder that allows an exact control of product feed.

Unlike other washing plants, the one designed by TH Company includes two separate washing and desliming processes to ensure better washing, increases plaster sand quality, and allows a higher sand recovery. The first process washes and sizes the incoming crusher dust through a classifying screen, and afterwards clay and silt are removed through TH hydro-cyclone technology, which provides unparalleled control of silt cut points, being able to achieve cut points even lower than 75 µm. The final product is dewatered in a dewatering screen before being stockpiled.

VRG Blue Metals new Sand Washing Plant - TH Company

Higher water recovery, smaller footprint
Reducing the footprint was a specific request of VRG Blue Metals, so a lamella paste thickener system was proposed by TH Company. Finally, two lamella paste thickener system was implemented to produce uniform, non-segregating underflow slurry with a paste consistency, and ensure a water recovery > 90% that can be recirculated into the process, reducing the water consumption, and thus producing a smaller footprint.

Major benefits
VRG Sand washing plant is a great sample of how a new technological approach can help the industry to step forward. The implementation of a unique high-capacity sand washing plant has allowed VRG to:
  • Ensure production at desired capacity
  • Increase plaster and M-Sand quality
  • Obtain > 90% of water recovery
  • Enlarge recover plaster sand capacity.
TH’s technology sets worldwide benchmarks
TH Company offers rocks, minerals and waste processing solutions for the mining, industrial minerals, aggregates, and environment industries. A key area of its operation is sand washing, employing a wet vibrating screen, hydrocyclone, hydrosizer, and dewatering screen.

VRG Blue Metals new Sand Washing Plant - TH Company

TH Company has 50 years of extensive worldwide experience with continual emphasis on innovations and R&D in all types of processing facilities. Its recently opened office in Kolkata is supplying end-to-end solutions that include efficient washing, lamella cum paste thickening for more than 90% water recovery, local manufacturing using European technology, and delivering promised plant performance, & prompt service with low-operating cost.

An excellent local customer service is also provided from Kolkata office thanks to a highly experience technical team and a world class spares service. Equipment preventive and operational maintenance service, as well as specific training for customers operational team is also provided.
NBM&CW May 2022
MB Crusher Bucket: Streamlining GSB Production for Road Construction

MB Crusher Bucket: Streamlining GSB Production for Road Construction

MB is empowering road contractors with its innovative Crusher Bucket for efficient onsite GSB production in Road Construction. As road construction demands soar and deadlines tighten, small contractors are seeking innovative solutions

Read more ...

CFlo Combo Empowers India's Mega Project Samruddhi Mahamarg Expressway

CFlo Combo Empowers India's Mega Project Samruddhi Mahamarg Expressway

The Samruddhi Mahamarg Express- way is a massive undertaking - a 701 km highway that slashes travel time between Mumbai and Nagpur. As Maharashtra's biggest road project, it required huge resources, including a whopping 43.3 lakh tons

Read more ...

CFlo's Solution Maximizes Bentonite Recovery & Water Recycling

CFlo's Solution Maximizes Bentonite Recovery & Water Recycling

Tunnelling and underground construction projects are vital for modern infrastructure. However, these projects can generate significant waste, including used bentonite slurry and excavated materials. Fortunately, advancements in tunnel

Read more ...

Puzzolana's cone crusher, VSI, asphalt paver

Puzzolana's cone crusher, VSI, asphalt paver

Leading Indian manufacturer with manufacturing facilities spread over India for crushing, screening and sand washing systems. Puzzolana exhibited its new range of solutions including the asphalt paver. Puzzolana also displayed its new

Read more ...

Hailstone offers New Hybrid Mobile Crushing & screening solutions

Hailstone offers New Hybrid Mobile Crushing & screening solutions

Hailstone Innovations launched a series of new hybrid mobile crushing solutions from Hailstone, and new variants of single jaw and cone crushers. The new TJ 130 300 tph jaw crusher, EC 2500, 250 tph, EC 3500, 350 tph and EC 150 semi

Read more ...

MB Crushers offers Shaft Screens and attachments

MB Crushers offers Shaft Screens and attachments

Italian crushing attachment manufacturing entity, MB Crusher, displayed its shaft screen along with other attachments. The HDS Shaft Screens, launched in Italy two years ago, are a new offering for the Indian Market. They will complement

Read more ...

Titan Crushing & Screening Plants of 50 to 500 tph

Titan Crushing & Screening Plants of 50 to 500 tph

Titan Crushing & Screening Plants ranging from 50 to 500 tph and its M-Sand and P-Sand Plants under its Diamond brand name are available in different combinations and capacities for processing various types of stones and delivering

Read more ...

Proman offers crushing & screening solutions for higher efficiency

Proman offers crushing & screening solutions for higher efficiency

Bangalore-based crushing and screening manufacturer, Proman Infrastructure Services, has launched a series of crushing solutions for delivering higher crushing efficiency with lesser wear and tear in the plants due to their advanced

Read more ...

PRALCKA's electric-powered Wheeled Jaw Smart & Cone Smart Crushers

PRALCKA's electric-powered Wheeled Jaw Smart & Cone Smart Crushers

PRALCKA’s focus on sustainability was demonstrated through the introduction of groundbreaking technologies aimed at reducing the carbon footprint in the construction and mining industries

Read more ...

India's Largest C&D Waste Processing Plant Powered by CFlo Technology

India's Largest C&D Waste Processing Plant Powered by CFlo Technology

Delhi Chief Minister Shri Arvind Kejriwal marked a significant milestone in the state’s environmental journey as he inaugurated India’s largest Construction and Demolition (C&D) waste processing plant on 8th October 2023. The plant, set up by EverEnviro, boasts

Read more ...

MB Crusher's Mobile Crushing Solutions Offer Efficiency & Versatility

MB Crusher's Mobile Crushing Solutions Offer Efficiency & Versatility

MB Crusher, Italian manufacturer of crushing, screening and material processing equipment, is set to make a grand appearance at Dem Tech 2023 in Bengaluru be held during September 28th and 29th. This premier demolition technology event will showcase cutting

Read more ...

MB Crusher Units Crush Materials On-Site & Ensure High-Quality Output

MB Crusher Units Crush Materials On-Site & Ensure High-Quality Output

MB Crusher units like crusher buckets, one can crush materials on-site, and ensure consistent and high-quality materials that meet project requirements. The MB Crusher Bucket is a game-changing solution for all crushing

Read more ...

CDE Asia & Deister Concentrator Transform Indian Mineral Processing

CDE Asia & Deister Concentrator Transform Indian Mineral Processing

CDE Asia, a leading manufacturer of wet processing equipment, has formed a strategic partnership with USA-based Deister Concentrator, a renowned manufacturer of mining and mineral separation equipment. The partnership aims to explore opportunities

Read more ...

CDE Asia Combo X150 offers Superior Sand-Washing and Quality M-Sand

CDE Asia Combo X150 offers Superior Sand-Washing and Quality M-Sand

CDE Asia's Combo X150 is the key to unlocking superior sand-washing and quality M-sand. It comes with impressive feed capacity of 150 TPH, 95% water recycling capacity, and up to 30% energy conservation capabilities.

Read more ...

Sustainable Screening of Coal by 30 to 33 tons Keestrack K5e

Sustainable Screening of Coal by 30 to 33 tons Keestrack K5e

AM/NS India (ArcelorMittal Nippon Steel India) is a joint venture of ArcelorMittal and Nippon Steel, two of the world’s leading steel manufacturers, with a crude steel capacity of 9 million tons per year. The Keestrack K5e screen is one of many machines in

Read more ...

Advanced INDUSCAN Stone Crusher Metal Detector By Siddhi Equipments

Advanced INDUSCAN Stone Crusher Metal Detector By Siddhi Equipments

Industrial Aggregate Stone Crusher Metal Detector INDUSCAN PS-600/PS-800/PS-1000 by Siddhi Equipments is an essential equipment for Stone Crusher plants, designed to detect any unwanted metal objects on the moving conveyor belt. The oval

Read more ...

Torsa's Smart IVX Series skid mounted Jaw-cone Crushers & Screens

Torsa's Smart IVX Series skid mounted Jaw-cone Crushers & Screens

Torsa's Smart IVX series of crushers, with a capacity of 150-200 tph, boasts a compact footprint and a modular design with a combination of jaw-cone and screen mounted on a skid mounted platform. The modular design of the skid mounted plant enables

Read more ...

MB Crusher Bucket Crushing & Screening Attachments for Indian Market

MB Crusher Bucket Crushing & Screening Attachments for Indian Market

MB Crusher offers a wide range of solutions for every crushing, screening and trenching exigency. As for the screening segment, they also offer screen buckets for excavators and backhoes under its MB-S line of attachments.

Read more ...

Etrack Hybrid Crushing & Screening Plants Offer Higher Efficiency

Etrack Hybrid Crushing & Screening Plants Offer Higher Efficiency

Etrack Hybrid crushing & screening plants are designed and engineered to deliver higher efficiency and lower operating/per ton cost; plus, the machines have high availability as they are designed to be hybrid, which means that they can run on both electricity

Read more ...

To get latest updates on whatsapp, Save +91 93545 87773 and send us a 'Saved' message
Click Here to Subscribe to Our eNewsletter.