Layher's Allround Scaffolding: Innovative Concept for Bridge Construction & Repair

Mithilesh KumarMithilesh Kumar, Director, Layher Scaffolding Systems
For more than 70 years, the Layher name has been synonymous with high-quality and practically tested scaffolding systems. The Layher brand is present worldwide with more than 30 sales subsidiaries. Layher products are used for building and construction in all kinds of industries including chemical plants and power plants, and at shipyards and offshore. With its innovative products, superior technical solutions, and customer-oriented service packages, Layher has become the standard in scaffolding systems worldwide.

Quick to assemble, safe and flexible

As the name suggests, Allround Scaffolding from Layher enables efficient assembly and dismantling, gives superior performance, and the highest level of flexibility, all of which attributes make it suitable for practically every application.

At civil engineering sites, construction companies have to build a range of structures, in addition to handling the actual building work - from classic work scaffolding to reinforcing and shoring structures and accesses such as stairs and bridging. In many cases, steel or timber structures built specifically for the project are used for these purposes – their drawbacks being cost-intensive production and limited applicability. On the other hand, Layher’s Allround Scaffolding offers a holistic approach for such extensive applications with considerably more cost-effectiveness.

Innovative Concept for Bridge Construction

Lahyer Allround Scaffolding is lightweight and comprises the four basic components viz. standards, ledgers, diagonal braces, and system decks. Fast, material-saving assembly is assured by the components which are low in weight yet have high loading capacity. This is because they use steel of higher strength and have a self-locking wedge head connection using the proven Allround Connector with its structural advantages, and up to eight connection options in one plane, automatic rectangularity of the system, and the predetermined system dimension.

Time-consuming measurements can be dispensed with. The free selection of the angles for the connections and the different standard lengths ensure flexible adaptation to building geometries, ground plans, and topographical peculiarities – using standard components. For further applications, the Layher construction kit also includes matching supplementary components – structurally and dimensionally integrated into the system. In conjunction with a stairway stringer, the four basic Allround components are quickly transformed into a site stair-tower. Combination Allround Shoring Frames TG 60 with Allround Scaffolding allow shoring towers with a loading capacity of up to six tons per standard, to be built.

System solution versus steelwork-based one-off structures

Fast and economical assembly is just one of the advantages that system scaffolding has over steelwork-based one-off structures, or other scaffolding systems. Also important is the rapid availability of the standard components, rapid costing on the basis of the existing listed prices, simple structural strength verification based on building authority approval, flexible adjustment even in complex building geometries, and above all, versatile opportunities for use from facade, suspended and birdcage scaffolding to shoring, reinforcing scaffolding, stairs and bridging, plus site protection of roofs and enclosures.

Shoring Towers TG 60

Integration of Allround Shoring Towers TG 60 enables economical solutions

Layher Allround shoring TG 60 (the false work frame offers even more possibilities in Allround Scaffolding) uses a simple, unique bolt-free connection technology. Sliding the wedge head over the rosette and inserting the wedge into the opening, immediately secures the component. There is still sufficient play to secure the other end of the ledger. A hammer blow to the wedge transforms the loose connection into a superbly strong and a structurally rigid one. The face of the wedge head is now precisely positioned against the standard.

Shoring was built to provide temporary support for the formwork during construction of a motorway bridge. Using Layher Allround Scaffolding ensured an economical solution. Since there are load concentrations in the area of bridge walkways, shoring towers were simply integrated into the Allround Scaffolding using the high-strength Allround Shoring Frames TG 60. This allowed the heavy loads to be safely transmitted. The bolt-free and self-locking wedge head connection Auto-Lock, automatic rectangularity, plus the Allround System lengths also allowed rapid assembly – with no need for tiresome measuring work.

The safe assembly sequence for Allround Shoring TG 60 automatically provides scaffolding erectors with all-round side protection, even without additional components, during upright assembly. This allows the valid safety regulations to be met in full for the first time. The use of the new Allround Shoring TG 60 thus ensures crucial advantages for scaffolding companies that include compliance with the tight schedules required by project planning, optimum working conditions for the formwork, and a high degree of safety during assembly work.
NBM&CW July 2019

No comments yet, Be the first one to comment on this.

×

Terms & Condition

By checking this, you agree with the following:
  1. To accept full responsibility for the comment that you submit.
  2. To use this function only for lawful purposes.
  3. Not to post defamatory, abusive, offensive, racist, sexist, threatening, vulgar, obscene, hateful or otherwise inappropriate comments, or to post comments which will constitute a criminal offense or give rise to civil liability.
  4. Not to post or make available any material which is protected by copyright, trade mark or other proprietary right without the express permission of the owner of the copyright, trade mark or any other proprietary right.
  5. To evaluate for yourself the accuracy of any opinion, advice or other content.
ULMA's ONADEK set to revolutionize Deck Formwork systems

ULMA's ONADEK set to revolutionize Deck Formwork systems

Ulma has introduced Recoverable Modular Formwork ONADEK, which, according to Surajit Ray, Managing Director, is set to start a new era in the deck formwork system. “It is a high-performing slab formwork system with easy assembly and maximum

Read more ...

Doka upgrades Framax Xlife plus; 3.00 meter height added to next-generation tie system

Doka upgrades Framax Xlife plus; 3.00 meter height added to next-generation tie system

Doka is responding to evolving market needs by introducing a new system height to its popular Doka Framax Framed Formwork range. Framax Xlife plus is a patented, next-generation tie-system designed for lightning-fast assembly. New accessories

Read more ...

PERI presents innovative technologies for material-efficient project management

PERI presents innovative technologies for material-efficient project management

With more than 60 subsidiaries and over 160 warehouse locations, Germany-based PERI provides its customers with innovative system equipment and comprehensive services relating to all aspects of formwork and scaffolding

Read more ...

Altrad RMD Kwikform Recommends Ground Shoring Equipment for Excavations to Combat Steel Price Hikes

Altrad RMD Kwikform Recommends Ground Shoring Equipment for Excavations to Combat Steel Price Hikes

With steel prices on the rise, global formwork, falsework, and ground shoring provider, ALTRAD RMD Kwikform (ARMDK) is advising the construction industry to consider alternatives to structural steel for excavations. Peter Atkinson, Business Development Manager

Read more ...

Foundation & Piling Rigs

Foundation & Piling Rigs

Demand fundamentals for foundation and piling equipment remain firm, led by development of large-scale transportation infrastructure projects. However, actual acquisition of machineries remains volatile due to a range of techno commercial factors. To drive sales

Read more ...

Sharp Ply Keeping Ready Stock of H-Beams at Warehouses Across India

Sharp Ply Keeping Ready Stock of H-Beams at Warehouses Across India

Sharp Ply (India) in association with Mywood, Germany is positioned as a strong player in the formwork market. The company has been dealing with H20 Beams (EN13377 Certified) since 2016 and is also importing H16 Beams to meet the requirements at project sites

Read more ...

Aadhar Equipments to expand its scaffolding solutions across India

Aadhar Equipments to expand its scaffolding solutions across India

We offer complete scaffolding, staging, and shuttering solutions in steel. Having established a strong base in the western region, we now plan to expand to other parts of the country. When it comes to formwork, there is no one size that fits all. The design varies from

Read more ...

Stockholm Bypass - Skärholmen Tunnel - An all-round success

Stockholm Bypass - Skärholmen Tunnel - An all-round success

Whenever people talk about the quality of life, Stockholm is at the top of the list. To keep it at the top, the city is digging deep. A new superhighway, mostly designed as a tunnel, is intended to guide traffic around the city

Read more ...

Plywood for Concrete Shuttering Work Film Face Shuttering Plywood

Plywood for Concrete Shuttering Work Film Face Shuttering Plywood

India’s top shuttering plywood brand ALLIANCE manufactured by Sunrise Panels, is a high value product and especially designed for use in high quality construction work. Due to its superior performance, ALLIANCE is highly

Read more ...

Kömürhan Bridge - How Doka is literally putting the 'Y' in Turkey

Kömürhan Bridge - How Doka is literally putting the 'Y' in Turkey

Constructed over the Karakaya Dam Lake, the Kömürhan Bridge will soon forge part of the Malatya-Elazig State highway in Eastern Turkey. Measuring 600 metres in length, the bridge features a cable-stayed design with a single pylon

Read more ...

Sharp Ply introduces ECP doors and window frames based on the concept of WPC

Sharp Ply introduces ECP doors and window frames based on the concept of WPC

Sharp Ply, known for its innovations, has unveiled ECP doors and window frames based on the concept of WPC (wood & PVC composites), which has the advantages of both the materials. Engineered Composite Profile (ECP) is a unique

Read more ...

Modern Scaffolds - Designed to be Faster, Safer, Dependable

Modern Scaffolds - Designed to be Faster, Safer, Dependable

Modern Scaffolding systems are witnessing rapid strides as their faster erection and dismantling, safety features, and quicker maintenance are enabling timely project execution, so much so that the traditional timber and bamboo

Read more ...

Doka's formwork solutions deployed for special design of two towers of New VakifBank headquarters

Doka's formwork solutions deployed for special design of two towers of New VakifBank headquarters

With the new headquarters of VakifBank, Istanbul is now in the process of becoming a financial capital. Covering a total area of 690,000 m² with 257,464m² of usable area, the office construction will be one of the most spectacular

Read more ...

The New Orbital Highway and Truck Route

The New Orbital Highway and Truck Route

With both the national Vision 2030 and the FIFA World Cup 2022, Qatar isn't short of reasons to ensure its national infrastructure is delivered. Furthermore, to showcase itself as a sustainable and technologically advanced

Read more ...

Sunrise Plywood Industries - Only company in India manufacturing Birch Plywood

Sunrise Plywood Industries - Only company in India manufacturing Birch Plywood

Sunrise Plywood Industries, established in 2004, is considered a pioneer in the field of Film Face Shuttering Plywood. For the last 15 years, the company has been in the line of production for the Construction sector only. In 2017

Read more ...

Sharp Ply introduces imported H16 Formwork Beams

Sharp Ply introduces imported H16 Formwork Beams

Sharp Ply (India) Pvt Ltd. in association with Mywood has launched a new product line - H16 in the formwork beam segment for the Indian market. The new H16 is compliant with European norms and is set to counter indigenous competition

Read more ...

Nav Nirman launches Neo Alumax & Neo Formwork for Vertical Structures

Nav Nirman launches Neo Alumax & Neo Formwork for Vertical Structures

Nav Nirman, with its expertise of over 15 years in the field of Formwork, has introduced the (only) Made in India Neo Alumax and Neo, which are amongst the most advanced and versatile systems for all types of vertical structures

Read more ...

Green residential tower grows with VARIOKIT

Green residential tower grows with VARIOKIT

The Aglaya high-rise building is situated in the so-called Suurstoffi area in Risch Rotkreuz (Switzerland) next to Lake Zug. In a unique way, it combines the increasing desire of living in a green environment with careful

Read more ...

To get latest updates on whatsapp, Save +91 93545 87773 and send us a 'Saved' message
Click Here to Subscribe to Our eNewsletter.